Safety and Manufacturing Flashcard

Front

Which of these is NOT one of the eight types of waste in Lean Manufacturing? Defects, Waiting, Transportation

Back

Underproduction

Answer explanation

Underproduction is not one of the eight types of waste in Lean Manufacturing. The recognized types include defects, waiting, and transportation, among others, which focus on inefficiencies in processes.

Front

What type of gloves should be used when they are required to operate a process with moving machine parts?

Back

Tight fitting

Answer explanation

Tight fitting gloves are essential when operating machinery with moving parts to prevent them from getting caught, which could lead to serious injuries. Loose fitting gloves can pose a safety hazard.

Front

What features should safety glasses have when used with a welding mask? Options: Prescription only, Metal rimmed, Rubber head strap, Side shields

Back

Side shields

Answer explanation

Safety glasses used with a welding mask should have side shields to protect against flying debris and sparks from the welding process. This feature enhances overall eye protection, making it the correct choice.

Front

An employee should be retrained if they do not perform which of these tasks after a lockout tagout is removed? Start machine, Clean the machine, Remove the power, Test the machine

Back

Test the machine

Answer explanation

An employee should be retrained if they do not test the machine after a lockout tagout is removed. Testing ensures the machine is safe to operate and functions correctly, preventing accidents.

Front

What type of manufacturing process do 3D printers perform?

Back

Additive

Answer explanation

3D printers use an additive manufacturing process, which builds objects layer by layer, contrasting with subtractive methods that remove material. This makes 'Additive' the correct choice.

Front

In addition to Medical and Environmental, what is another category of emergency in a company?

Back

Hostile threats

Answer explanation

In a company, emergencies can arise from various sources. Besides Medical and Environmental, 'Hostile threats' represent a significant category, encompassing risks like violence or security breaches that can endanger employees and operations.

Front

In what position should a pneumatic lockout valve be placed to perform a lockout?

Back

Closed position

Answer explanation

A pneumatic lockout valve should be in the closed position to effectively isolate the system and prevent accidental operation. This ensures safety during maintenance or servicing.

Front

A company’s Emergency Action Plan (EAP) should include ALL of these documents EXCEPT? Shutdown procedures, Headcount procedures, Escape routes

Back

Machine operation procedures

Answer explanation

The Emergency Action Plan (EAP) focuses on safety and emergency response. Shutdown procedures, headcount procedures, and escape routes are essential for emergencies, while machine operation procedures are not relevant to emergency actions.

Front

What type of machine stop function requires a power-up procedure to restart the machine’s operation?

Back

Emergency stop

Answer explanation

The emergency stop function is designed to immediately halt machine operation for safety. It requires a power-up procedure to restart, ensuring that all systems are checked before resuming operation.

Front

What is the measurement shown on this micrometer in millimeters?

Back

40.21

Answer explanation

The micrometer reading shows 39.71 mm, which is determined by the main scale and the thimble scale. The thimble indicates an additional 0.71 mm, making the total measurement 39.71 mm.