08 Manufacturing processes 3

Open Ended

How many factors can you name that influence the choice of material

Open Ended

Drop forging can produce parts of complex shape. Describe the other main advantage of Drop Forging

Multiple Choice

Every Design should begin with a

• Good Idea

• Problem

• Moment of inspiration

• A Product Design specification

Match

Match the below

• The purpose of a design brief

• The 1st core part of a design brief

• The 2nd core part of a design brief

• Form

• Function

To set out the basic problem

The problem to be solved 

The solution to be designed

The physical shape size and appearance

what it is supposed to do

• To set out the basic problem

• The problem to be solved 

• The solution to be designed

• The physical shape size and appearance

• what it is supposed to do

Multiple Choice

What type of welding is this

• MMA

  (Stick Welding)

• MIG

• TIG

• Resistance

  (Spot Welding)

Match

Match the following

• What

• where

• Who

• when

• Why

Could it do?

Could it be used

Could use it

Could it be used

Should it be used

• Could it do?

• Could it be used

• Could use it

• Could it be used

• Should it be used

Multiple Choice

What is the relationship between form and function?

• Form should always dominate function

• Function is secondary to form in product design

• Function influences form, often following it

• Form and function are independent of each other

Multiple Choice

What type of welding is this

• MMA

  (Stick Welding)

• MIG

• TIG

• Resistance

  (Spot Welding)

Multiple Choice

DMADV stands for

• design measure analyse define validate

• define measure analyse design verify

• define measure analyse design validate

• design measure analyse define verify

Multiple Choice

Verify cause & effect relationship and to determine the root cause(s) of the defect is the definition of ... stage

• analyse

• verify

• control

• design

Multiple Choice

What type of welding is this

• MMA

  (Stick Welding)

• MIG

• TIG

• Resistance

  (Spot Welding)

Open Ended

Basic Stress Calculation

A metal rod has a diameter of 50mm and it is subjected to tensile force of 2000 KN. What is the stress in the rod?

Give your answer to the nearest whole number

Multiple Choice

What type of welding is this

• MMA

  (Stick Welding)

• MIG

• TIG

• Resistance

  (Spot Welding)

Open Ended

Can you think of any other metal manufacturing processes

Open Ended

How many plastic manufacturing process can you name

Research the following plastic manufacturing processes
1 Injection Moulding
2 Vacuum Forming
3 Blow Moulding
4 Plastic Extrusion


For each process;
explain the process,
attach a picture of each process
list typical applications / products produced

​Activity 1

Research how manufactured parts are costed
1 What factors are considered in costing?


2 Select a simple part that could be manufactured by two different manufacturing processes and carry out a cost comparison based on producing 100 parts and 10,000 parts

​Activity 2

Test your knowledge on various processes

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Injection Moulding

• Blow Moulding

• Vacuum Forming

• Extrusion

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Drop Forging

• Die Casting

• Welding

• Resistance Welding (spot)

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Injection Moulding

• Blow Moulding

• Vacuum Forming

• Extrusion

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Drop Forging

• Die Casting

• Welding

• Resistance Welding (spot)

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Drop Forging

• Die Casting

• Welding

• Resistance Welding (spot)

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Injection Moulding

• Blow Moulding

• Vacuume Forming

• Extrusion

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Drop Forging

• Die Casting

• Welding

• Resistance Welding (spot)

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Injection Moulding

• Blow Moulding

• Vacuum Forming

• Extrusion

Multiple Choice

What process is best suited to manufacture this part

• Casting

• Drop Forging

• Die Casting

• Welding

• Resistance Welding (spot)