Maintenance Management System

Apakah definisi System yang benar?

• Techniques, methodologies, procedures and processes which are used regularly to get the job done

• Practical, well defined , particular method used to accomplish a specific task or activity

• Consists of elements (or components) which are connected together and functioning as a whole in order to execute the process

• A conceptual sequence of events that enables a people in a business to do what they do

• Skills, data and information, instruments and equipment that allow you to do something more efficient

Tahapan apa dalam Maintenance Management System yang cycle nya biasanya dilakukan secara harian?

• Forecast

• Plan

• Execution

• Report

Pengelompokkan equipment berdasarkan criticality nya ada di blok MAC yg mana?

• Blok #3 Asset Numbering System

• Blok #4 Critical Equipment

• Blok #5 Critical Spares & Warehouse Management

• Blok #14 Equipment History System

• Blok #18 Equipment Replacement Strategy

SOP atau SWP untuk pekerjaan maintenance diatur dalam blok yg mana?

• Blok #2 Maintenance Training & Requirements

• Blok #7 Work Order System

• Blok #8 Shutdown Management

• Blok #12 Stsandard & Specification

• Blok #18 Equipment Replacement Strategy

Apa sajakah flow process maintenance dalam Improvement Loop?

• Preventive Maintenance - Work Identification - History Analysis - RCA/FMEA

• Work Planning - Histroy Recording - History Analysis - Work Identification

• Work Planning - Work Scheduling - Work Execution - Histroy Recording

• Work Identification - Work Planning - Histroy Recording - History Analysis

• Work Identification - History Analysis - RCA/FMEA - Preventive Maintenance

Tools/Techniques yang jika kita lakukan dengan benar akan  membantu kita meningkatkan MTBF secara langsung adalah:

• Bill Of Material

• Equipment History System

• Root Cause Analysis

• FMEA

• RCM

Pengaturan pekerjaan maintenance harian dilakukan oleh:

• Planner

• Supervisor/ Superintendant

• Engineer

• Mecahnical Manager

• Maintenance Manager

Ada 4 Maintenance Strategy yang berkembang hingga saat ini, yaitu:

• Breakdown Maintenance – Time Based Maintenance – Condition Based Maintenance –Proactive Maintenance

• Equipment History SystemBreakdown Maintenance – Planned Maintenance – Predictive Maintenance – Proactive Maintenance

• Breakdown Maintenance – Planned Maintenance – Preventive Maintenance – Proactive Maintenance

• Breakdown Maintenance – Preventive Maintenance – Predictive Maintenance – Proactive Maintenance

Saat Market sedang high demand apa yang menjadi focus atau prioritas Maintenance?

• Optimizing Cost

• Reducing downtime

• Increase MTBF

• Optimize Idle Time

• Reduce Inventory

Time Based Component Replacement termasuk dalam ?

• Condition Monitoring

• Planned Maintenance

• Corrective Maintenance

• Preventive Maintenance

• B dan D benar