CCP OPRP Quiz Bee

At 6:51 PM, the Marden Edward Operator noticed that one of the test pieces is missing. What is the correct escalation procedure he should follow?

• Escalate to TL/Supervisor, stop the line, and hold the product from the last good check.

• Stop the line, escalate to TL/Supervisor, and hold the product from the last good check.

• Stop the line, hold the product from the last good check, and escalate to TL/Supervisor.

Monitoring of Resealable Bag X-ray was done at 8:46 AM and then at 10:46 AM. Changeover was done 10 minutes after the last monitoring. When should the operator conduct the X-ray monitoring using the test piece?

• Before conducting the changeover.

• After the changeover.

• 2 hours after the last monitoring time.

During start-up at Crushing, the following should be observed for the operator or line to start operations:

• Metal Detector black box should contain crushed trim from the previous shift.

• Test pieces should be correct, complete, clean, and in good condition.

• All of the above.

The rejector of the X-ray at IMA suddenly malfunctioned, keeps opening and rejecting several products from the line. The operator should:

• Escalate to TL/Supervisor, hold the product from the last good check, and continue with the operations.

• Stop the line, escalate to the mechanic for troubleshooting, and then continue with the operations once done.

• Stop the line, hold the product from the last good check, and escalate to TL/Supervisor/Mechanic/Q&FS.

At 11:46 AM in Sortomat 1, the operator shall conduct the monitoring using the test pieces and noticed that there are pellets in the metal detector reject bin. What should s/he do first?

• Pass the test piece through the metal detector.

• Repass the rejected pellets through the metal detector.

• Conduct line clearance.

During the passing of the test piece at the Bottle Metal Detector, the operator should:

• Observe if all test pieces are rejected by the Metal Detector.

• At least 2 of the test pieces are rejected by the Metal Detector.

• None of the above.

If one test piece is not detected and/or rejected, what should the operator do?

• Continue with the operations since the majority of the test pieces were detected/rejected.

• Conduct passing of the test pieces again.

• None of the above.

During normal operations at Sheeting, the metal detector suddenly alarmed, and the line stopped. What should the operator do first?

• Isolate and repass the affected sheeted gum using Trim Metal Detector.

• Escalate to TL/Supervisor of the metal stop.

• Place the affected sheeted gum in the Metal Detector black box for disposal.

During the repassing of the affected sheeted gum, three pieces of metal contaminants were found, all with a size of less than 2mm. The operator should:

• Stop the line, hold the product from the last good check, and escalate to TL/Supervisor, Mechanic, and Q&FS.

• Conduct close monitoring for 8 hours since the size of the metal contaminants is less than 2mm.

• Continue with the operations as usual.

During non-stop operations at Autobag, the Operator is about to take a breaktime at 8PM and the next x-ray monitoring is at 8:10PM. What should the Operator do?

• Conduct monitoring at 7:58PM and write 8:10PM as the monitoring time.

• Conduct the monitoring upon returning in the area after breaktime.

• Conduct the monitoring the 8PM and then again at 10PM.