Production Quality Control Procedures

The video tutorial explains the Andon system used in production lines to manage irregularities. When an issue arises, a worker presses a call button, activating a yellow lamp and siren. The leader then addresses the issue. If unresolved within a certain time, the line stops, and the lamp turns red. Once resolved, the leader restarts the line. This process ensures defects are addressed before moving to the next production stage.

What action does a worker take when an irregularity occurs during production?

• Stops the production line

• Turns off the machine

• Presses the call button

• Calls the manager

What happens when the call button is pressed by a worker?

• A yellow lamp lights up and a siren sounds

• A red lamp lights up

• The production line stops immediately

• The machine shuts down

What is the leader's first action upon confirming the yellow lamp signal?

• Rushes to the location to address the issue

• Ignores the signal

• Presses the call button again

• Stops the production line

What happens if the issue is not resolved within a set distance after the leader's arrival?

• The production line speeds up

• The assembly line will stop and the lamp turns red

• The yellow lamp turns off

• The issue is ignored

What color does the andon lamp turn if the issue is not resolved in time?

• Green

• Blue

• White

• Red

What ensures that the vehicle moves to the next stage of production without defects?

• Ignoring minor issues

• Speeding up the production line

• Skipping quality checks

• Stopping production if necessary to solve problems

Why is it important to address issues even if it means stopping production?

• To increase production speed

• To reduce costs

• To ensure defect-free production

• To save time