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Gear Strength Design

Total questions: 6

Worksheet time: 2hrs 30mins

Name
Class
Date
1.

A steel spur pinion has a pitch of 6 teeth/in, 22 full-depth teeth, and a 20◦ pressure angle. The

pinion runs at a speed of 1200 rev/min and transmits 15 hp to a 60-tooth gear. If the face width

is 2 in, estimate the bending stress.

a)

2544 psi

b)

7633 psi

c)

2520 psi

2.

A steel spur pinion has a module of 1.25 mm, 18 teeth cut on the 20◦ full-depth system, and a

face width of 12 mm. At a speed of 1800 rev/min, this pinion is expected to carry a steady load

of 0.5 kW. Determine the resulting bending stress.

a)

68.7 MPa

b)

85.9 MPa

c)

21.2 MPa

3.

A steel spur pinion has a module of 1 mm and 16 teeth cut on the 20◦ full-depth system and is to

carry 0.15 kW at 400 rev/min. Determine a suitable face width based on an allowable bending

stress of 150 MPa.

a)

10.64 mm

b)

8.25 mm

c)

12.54 mm

4.

A gear drive consists of a 16-tooth 20◦ steel spur pinion and a 48-tooth cast-iron gear having a

pitch of 12 teeth/in. For a power input of 1.5 hp at a pinion speed of 700 rev/min, select a face

width based on an allowable contact stress of 100 kpsi.

a)

0.6966 in

b)

0.5969 in

c)

0.6696 in

5.

A gearset has a module of 5 mm, a 20◦ pressure angle, and a 24-tooth cast-iron spur pinion

driving a 48-tooth cast-iron gear. The pinion is to rotate at 50 rev/min. What horsepower input

can be used with this gearset if the contact stress is limited to 690 MPa and F = 60 mm?

a)

3.69 kW

b)

3.49 kW

c)

3.94 kW

6.

A 20◦ 20-tooth cast-iron spur pinion having a module of 4 mm drives a 32-tooth cast-iron gear.

Find the contact stress if the pinion speed is 1000 rev/min, the face width is 50 mm, and 10 kW

of power is transmitted.

a)

690 MPa

b)

617 MPa

c)

588 MPa