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Chapter 7 Non Conventional Machining

Total questions: 10

Worksheet time: 7mins

Name
Class
Date
1.

The following are the characteristic of a NON-CONVENTIONAL machining, EXCEPT.....

a)

No tool wear

b)

Low noise pollution

c)

Comparatively low cost in machine set up

d)

Require complex and skillful operations

2.

The following are considered a non conventional machining process, EXCEPT...

a)

Abrasive Water Jet Machining

b)

Electrochemical Machining

c)

Lathe Machining

d)

Electro-discharge Machining

3.

Why the Water-jet Machining is not suitable for very thick work piece?

a)

It will cause Burr.

b)

The work piece will over heat and melt.

c)

The water jet have less consistent impact as the distance increases

d)

The impact of the water jet on the work piece will cause deflection.

4.

What is the function of an intensifier in the Water Jet system?

a)

Store water

b)

Control water flow

c)

Increase the water pressure

d)

Increase the kinetic energy of the water

5.

In the ElectroChemical Machining process, there is the tool and work piece. Which is the Cathode in the configuration?

a)

Tool

b)

Work piece

6.

Which of the following is the advantage of ElectroChemical Machining?

a)

Able to produce any shape (including Sharp Corner).

b)

Low investment cost

c)

Corrosion Free

d)

Low power consumption

7.

How does an Electrical-Discharge Machining removes material from work piece?

a)

By corrosion of chemical process

b)

By electrical sparks

c)

By melting it with laser beam

d)

By spraying the material with water jet

8.

In a Electrical-Discharge Machining, what is the width (with the "?") of the cut (shown in figure) called?

a)

Kraft

b)

Spark Gap

c)

Kerf / Slot

d)

Reel

9.

Why doea the ND:YAG more suitable for metal than a CO2 Laser?

a)

ND:YAG has higher wavelength

b)

ND:YAG has lower wavelength

10.

Which is the correct sequence to a Chemical Machining?

a)

Clean material > Masking > Etching > Clean Mask

b)

Clean Mask > Clean Material > Masking > Etching

c)

Clean Mask > Masking > Etching > Clean Material

d)

Masking > Etching > Clean Mask > Clean Material