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Chapter 6: Material Removal Processes (Part I)

Total questions: 10

Worksheet time: 5mins

Name
Class
Date
1.

A manufacturing process in which a single or multiple cutting tool is used to cut away material to leave the desired part shape.


Above statement best describe about

a)

Material removal process

b)

Machining

c)

Non-Traditional Machining

2.

The predominant cutting action in machining involves _____________________ of the work material to form _____________________.

a)

shear deformation; a chip

b)

plastic deformation, a part

c)

shear deformation, a part

d)

plastic deformation; a chip

3.

Select the advantages of machining

(Multiple answers)

a)

Variety of work materials

b)

No wastes

c)

Good surface finishes

d)

Dimensional accuracy

e)

Can be recycles

4.

Select the limitations of machining.

(Multiple answers)

a)

Wasteful of material

b)

Costly

c)

Time consuming

d)

Complicated processes

5.

Identify the part of the orthogonal cutting model.

a)

Velocity - tool - clearance angle - chip thickness - rake angle - depth of cut

b)

Velocity - clearance angle - tool - depth of cut - rake angle - chip thickness

c)

Velocity - rake angle - tool - chip thickness - clearance angle - depth of cut

6.

Name the chip as show in the figure.

a)

Continuous Chip

b)

Discontinuous Chip

c)

Continuous with build up edge (BUE)

7.

Name the chip as show in figure.

a)

Continuous Chip

b)

Discontinuous Chip

c)

Continuous with build up edge (BUE)

8.

Name the chip as show in figure.

a)

Continuous Chip

b)

Discontinuous Chip

c)

Continuous with build up edge (BUE)

9.

Cutting fluid consists of __________________ and _____________.

(Multiple asnwer)

a)

Lubricant

b)

Oil

c)

Coolant

d)

Water

10.

Identify the cutting tool material that extensively used in machining.

a)

Carbon steel - Carbide - Diamond - High Speed Steel

b)

High speed steel - Carbide - Diamond - High Carbon Steel

c)

Carbon Steel - Carbide - Diamond - High Carbon Steel