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ME122-1

Total questions: 10

Worksheet time: 4mins

Name
Class
Date
1.

In Casting process, A spherical drop of molten metal of radius 5 mm was found to solidify in 12 s. In how much time will a similar drop of radius 10 mm would solidify?

a)

48 sec

b)

84 sec

c)

44 sec

d)

23 sec

2.

A cubical casting of molten metal of size 8 mm was found to solidify in 18 s. Calculate the solidification time for a similar cube of radius 10 mm.

a)

12.185 s

b)

18.125 s

c)

125.18 s

d)

181.12 s

3.

A cylindrical riser (height equal to diameter) is designed to feed a steel slab casting of 300×300×100 mm3, Determine the diameter of the riser using Caine’s equation:

a)

3.5 cm

b)

4 cm

c)

5 cm

d)

8 cm

4.

A down sprue having height h = 150 mm and cross-sectional area A1 = 450 mm2, at inlet is fed at constant head from the pouring basin to maintain the flow rate of molten metal Q = 4.5×105mm3/s. Its lower end is open to the atmosphere. Determine the area of the down-end sprue in mm2, at its end to avoiding aspiration effect. Take g =9.8 m/s2.

a)

A2 = 236.62 mm2

b)

A2 = 206.62 mm2

c)

A2 = 26.62 mm2

d)

A2 = 226.62 mm2

5.

Hardness of green sand mold increases with

a)

increase in moisture content beyond 6%

b)

increase in permeability

c)

decrease in permeability

d)

increase in both moisture content and permeability

6.

With a solidification factor of 0.97×106 s/m2, the solidification time (in seconds) for a spherical casting of 200 mm diameter is

a)

539

b)

1078

c)

4311

d)

3233

7.

Gray cast iron blocks 200×100×10 mm are to be cast in sand molds. Shrinkage allowance for pattern making is 1%. The ratio of the volume of pattern to that of the casting will be

a)

0.97

b)

0.99

c)

1.01

d)

1.03

8.

Which of the following engineering materials is

the most suitable candidate for hot chamber die

casting?

a)

Low carbon steel

b)

Titanium

c)

Copper

d)

Tin

9.

A 200 mm long down sprue has an area of cross section

of 650 mm where the pouring basin meets the down sprue (i.e. at the beginning of the down sprue). A constant head of molten metal is maintained by the pouring basin. The molten metal flow rate is 6.5×105, mm3/s.

a)

650

b)

290.7

c)

350

d)

190

10.

In a gating system, the ratio of 1:2:4 represents

a)

sprue base area: runner area: ingate area

b)

pouring basin area: ingate area: runner area

c)

sprue base area: ingate area: casting area

d)

runner area: ingate area: casting area