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ME222

Total questions: 10

Worksheet time: 5mins

Name
Class
Date
1.
a)

0.089 rad

b)

0.89 rad

c)

0.019 rad

d)

0.081 rad

2.
a)

0.26

b)

0.21

c)

0.66

d)

0.46

3.

3. Determine the diameter of blank to produce a shell

of 240 mm diameter and 120 mm height by deep drawing of a 6 mm sheet metal.

a)

415.69 mm

b)

115.69 mm

c)

445.69 mm

d)

419.69 mm

4.

In blanking of a sheet metal of thickness 6 mm, the maximum punch load 450 kN is used with 25% penetration. Determine the work done during shearing.

a)

675 J

b)

575 J

c)

375 J

d)

775 J

5.
a)

1200 J

b)

120 J

c)

1000 J

d)

1800 J

6.

Determine the percentage increase in punching force required in a blanking operation of mild steel sheet if diameter of the blank is increased by 25% and thickness is reduced by 4%.

a)

1.2F1

b)

2.2F1

c)

1.1F1

d)

3.2F1

7.

Determine the diameter of the punch for punching of a metal disk of 76 mm diameter from a 5 mm thick sheet of steel having shear strength 250 MPa.

a)

80 mm

b)

88 mm

c)

180 mm

d)

18 mm

8.

Determine the diameter of the smallest hole that can be punched in a 20 mm thick plate. Ultimate shear strength of material is τ = 150 MPa and allowable crushing stress in the punch is σc = 450 MPa.

a)

30 mm

b)

33 mm

c)

130 mm

d)

35 mm

9.

A 120 mm diameter billet is to be extruded to 75 mm diameter. The working temperature of 700◦C and the extrusion constant is 300 MPa. Calculate the force required for extrusion.

a)

3.12×106N

b)

3.32×106N

c)

1.12×106N

d)

3.12×105N

10.

Calculate the blanking force during punching of 20 mm diameter holes on a 5 mm thick steel sheet. The punch provided a shear of 2 mm and penetration is 30%. Shear strength of the material is 150 N/mm2.

a)

4.712 kN

b)

7.712 kN

c)

4.412 kN

d)

4.112 kN