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ME 8793 Process Planning and Cost Estimation

Total questions: 25

Worksheet time: 57mins

Name
Class
Date
1.

Process planning is intermediate activity of the following two

a)

Drawing interpretation and material evaluation

b)

Manufacturing and Packaging

c)

Design and Manufacturing

d)

manufacturing and quality assurance

2.

Choose the correct definitions of process planning

a)

Process planning is set of instructions that describe how to fabricate a part or build an assembly which will satisfy the entire engg specifications

b)

Process planning is an activity of controlling and managing the workers in the shop floor

c)

Process planning is an act of releasing product design specification

d)

Process planning comprises the selection and sequencing of processes and operations to transform a chosen raw material into a finished component

3.

Process planning is not only the selection of manufacturing processes, True or False

a)

True

b)

False

4.

An act of preparing a detailed processing documentation for the manufacturing of pieces or building an assembly. It is not one of the definitions of process planning true or false

a)

True

b)

False

5.

Choose the correct process planning steps

a)

Process parameter calculation

b)

Selection of work holding devices

c)

Give instructions to the design engineers

d)

Selection of quality assurance method

6.

The preferred size of the drawing sheets is recommended by

a)

ASTM

b)

B.I.S.

c)

IAS

d)

ASME

7.

What is the name of the nut which is a hexagonal nut with a washer

a)

Wing nut

b)

Flanged nut

c)

Cap nut

d)

Dome nut

8.

What is the name of the nut which is a cap nut with spherical dome at the top?

a)

Flanged nut

b)

Dome nut

c)

Wing nut

d)

Cap nut

9.

What is/are the correct rule(s) that govern the use of orthographic projection

a)

The projection on the HP is known as elevation

b)

The projection on the VP is known as the elevation

c)

The horizontal plane can be rotated about the XY intersection until it coincides with the vertical plane

d)

The vertical plane can be rotated about the XY intersection until it coincides with the horizontal plane.

10.

Following is/are a bilateral tolerance

a)

°

b)

Ø

c)

d)

R

11.

In previous ANSI standards, a blind hole dimension would have to contain which designation?

a)

DP

b)

THRU

c)

CSK

d)

C'BORE

12.

The total amount a dimension may vary and is the difference between the maximum and minimum limits is called

a)

Tolerance

b)

limits

c)

fit

d)

offset

13.

An eutectoid steel consists of

a)

wholly pearlite

b)

wholly austenite

c)

pearlite and ferrite

d)

pearlite and cementite

14.

Malleable cast iron is produced

a)

none of these

b)

from white cast iron by annealing process

c)

by quick cooling of molten cast iron

d)

by adding magnesium to molten cast iron

15.

The percentage of carbon in cast iron varies from

a)

0.5 to 1

b)

1.8 to 6.67

c)

1 to 1.7

d)

0.1 to 0.5

16.

Drilling is an example of

a)

orthogonal cutting

b)

oblique cutting

c)

simple cutting

d)

uniform cutting

17.

Cast iron during machining produces

a)

continuous chips

b)

discontinuous chips

c)

continuous chips with built-up-edge

d)

none of these

18.

A fixture is defined as a device which

a)

holds and locates a workpiece and guides and controls one or more cutting tools

b)

holds and locates a

workpiece during an inspection or for a manufacturing operation

c)

is used to check the accuracy of workpiece

d)

all of the above

19.

In metal cutting, use of low feeds and high cutting speeds is desired when the objective is

a)

high metal removal rate

b)

dry machining

c)

surface finish

d)

use of soft cutting tool

20.

The facing is an operation of

a)

bevelling the extreme end of a workpiece

b)

embossing a diamond shaped pattern on the surface of a workpiece

c)

reducing the diameter of a workpiece over a very narrow surface

d)

machining the ends of a workpiece to produce a flat surface square with the axis

21.

Which of the following is a conic section?

a)

Circle

b)

Rectangle

c)

Triangle

d)

Square

22.

If the distance from the focus is 10 units and the distance from the directrix is 30 units, then what is the eccentricity?

a)

0.3333

b)

0.8333

c)

1.6667

d)

0.0333

23.

Which of the following is not a parabola equation?

a)

x^2 = 4ay

b)

y^2 – 8ax = 0

c)

x^2 = by

d)

x^2 = 4ay^2

24.

A systematic job improvement sequence will consist of

a)

motion study

b)

time study

c)

job enrichment

d)

all of these

25.

Which of the following type of layout is suitable for automobile manufacturing concern?

a)

product layout

b)

process layout

c)

fixed position layout

d)

combination layout