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Welding Equipment

Total questions: 18

Worksheet time: 10mins

Name
Class
Date
1.

What are the 3 basic methods of joining metal together in the automotive assembly?

a)

Mechanical (metal fastener), Chemical (adhesive fastening), and Welding (molten metal fusion)

b)

Heat, Time, Energy

c)

Water, sunlight, and C02

d)

None of the above

2.

What type of welding is most common for steel unibody panels, medium thickness hydroformed frames, and heave-gauge full frames?

a)

TIG welding

b)

MIG welding

c)

Braze welding

d)

Pressure welding

3.

What type of welding uses a hand-held rod and gas-shielded arc, is often recommended when welding aluminum alloy body panels?

a)

MIG welding

b)

TIG welding

c)

Braze welding

d)

Fusion welding

4.

___ ___ or oxyacetylene gas brazing is sometimes recommended on late model vehicles to join and seal the corners of room panels and other large surface area panels.

a)

Welding blankets

b)

MIG welding

c)

Fusion welding

d)

Soft brazing

5.

Check all that apply:

What is some information to consider when welding a new panel on a vehicle?

a)

Type and thickness of the metal

b)

Location of factory welds for proper panel removal

c)

Measurement points and factory values for accurately positioning a new panel

d)

Type of weld required for each location (MIG, TIG, spot, or brazing)

e)

Number and location of clamps needed to secure panel before welding

6.

The manufacturer or aftermarket _____ _____ provide detail specifications and instructions for the exact vehicle being repaired and should be consulted

a)

Reference material

b)

Auto journal

c)

News paper

d)

Door sticker

7.

Check all that apply:

The heat effect zone should always be kept to a minimum to prevent what?

a)

A job well done

b)

Panel warpage

c)

Part damage

d)

Bubbly paint

8.

Check all that apply:

Where should weld blankets be placed?

a)

Painted surfaces

b)

Glass

c)

Upholstery

d)

Exposed plastic

e)

Any surface that could be harmed by welding

9.

What happens to glass if weld spatter containing molten metal lands on it?

a)

Nothing

b)

It will get shiny

c)

It will pit and damage badly

d)

It will explode

10.

What can happen if you have an excessive heat effect zone

a)

Ignite undercoating

b)

Ignite sound-deadening materials

c)

Create a toxic, smoky fire

d)

All of the above

11.

If the electronic units are too close to the arc, what should be done to keep them safe?

a)

Completely remove the computer system

b)

Unbolt it and wrap it in a welding blanket

c)

Both A and B are correct

d)

Do nothing the computer is invincible

12.

MIG weld can be ground down flush with the surface without loss in ____.

a)

Density

b)

Gravity

c)

Strength

d)

Smell

13.

Low current can be used for thin metals. This prevents heat damage to adjacent areas, which can cause _____ and ____.

a)

Job loss and hunger

b)

Strength loss and warping

c)

Chips and dents

d)

Swirl marks and corrosion

14.

When replacing body panels, all the new welds should be _____ in size to the original factory welds.

a)

Larger

b)

Smaller

c)

Similar

15.

Who decides what is the most appropriate welding method?

a)

The auto body technician

b)

The manufacturer

c)

The teacher

d)

None of the above

16.

What must you do to the body surface before you start the weld?

a)

Clean it

b)

Paint it

c)

Ignore the dirt and rust

d)

None of the above

17.

What shields the weld from the atmosphere and prevents oxidation of the base metal?

a)

inactive gas

b)

inert gas

c)

oxygen

d)

none of the above

18.

What type of welding wire does not require its own shielding gas?

a)

Copper wire

b)

Aluminum wire

c)

Fusion wire

d)

Flux core wire