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Worksheets

Injection Moulding Machine

Total questions: 20

Worksheet time: 10mins

Name
Class
Date
1.

Once the molding cycle is about to begin, the plastic pellets enter the screw and barrel assembly through the:

a)

Runner

b)

Feed throat

c)

Hopper

d)

Nozzle

2.

Check valves are used on all machines to provide a way to:

a)

Connect the molding machine to the mold

b)

Stop the material from flowing over the screw during injection

c)

Positively shut off the material to prevent drooling

d)

None of the above

3.

What percentage of the heat needed to melt the plastic comes from the shearing action of the screw?

a)

10-29%

b)

30-49%

c)

50-69%

d)

70-90%

4.

Molding a part which has an insert requires the machine to be in what mode?

a)

Semi-automatic

b)

Automatic

c)

Set-up

d)

Manual

5.

During injection, the plastic material flows from the sprue to the runner, and finally, to the cavity by what

passageway?

a)

Barrel

b)

Gate

c)

Nozzle

d)

Feed throat

6.

The function of the reciprocating screw is to:

a)

Plasticize or melt the plastic material.

b)

Convey the material to the front of the screw.

c)

Force the melted material into the mold.

d)

All of the above

7.

The portion of the screw where most of the shearing takes place is the:

a)

Feed Zone

b)

Transition or Compression Zone

c)

Metering Zone

d)

None of the above

8.

A hopper dryer is used to:

a)

Lift the material from storage boxes

b)

Funnel the plastic into the barrel assembly

c)

Reduce the moisture content of the material

d)

All of the above

9.

During machine shut-down, completely purge the barrel and:

a)

Coat the mold with a mold saver

b)

Turn off the hydraulic pump and barrel heaters

c)

Leave the screw in the forward position

d)

All of the above

10.

The nozzle is used to:

a)

Prevent the material from drooling

b)

Connect the machine to the mold

c)

Control the temperature of the melt

d)

None of the above

11.

Material is conveyed along the screw through the (in order):

a)

Feed, metering, transition zones

b)

Metering, transition, feed zones

c)

Transition, feed, metering zones

d)

Feed, transition, metering zones

12.

The cavity of the mold defines the inside details of the part.

a)

True

b)

False

13.

During injection, the screw rotation stops and the screw acts like a ram.

a)

True

b)

False

14.

A reciprocating screw rotates counterclockwise while moving backwards and forward.

a)

True

b)

False

15.

The fixed platen moves left to right by the clamp cylinder piston.

a)

True

b)

False

16.

The manual mode of operation enables the machine to make one complete cycle.

a)

True

b)

False

17.

To prevent bridging in the feed throat area, a cool water jacket is used to reduce the temperature.

a)

True

b)

False

18.

Moisture has no effect on processing of a plastic resin.

a)

True

b)

False

19.

70-90% of the heat needed to melt the material comes from the shearing action of the screw.

a)

True

b)

False

20.

Once the mold opens and the parts are ejected, the machine is ready to cycle again.

a)

True

b)

False