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Lean Six Sigma (Andon, VSM, TPM)

Total questions: 20

Worksheet time: 10mins

Name
Class
Date
1.

It is a signal system used to alert Lean teams of an important status change, an activity that has failed or is running sub-optimally

a)

5S

b)

ANDON

c)

VSM

d)

TPM

2.

Most Andon boards utilize color-coded cords. This color normally indicates trouble or problem.

a)

RED

b)

GREEN

c)

YELLOW

3.

In Andon System, managers generally use CALL CUES, BUTTONS, or SIGNALS.

a)

TRUE

b)

FALSE

4.

Andon helps placing the focus on quickly identifying and resolving issues so that business can get back to normal.

a)

TRUE

b)

FALSE

5.

is a visual tool that displays all critical steps in a specific process and quantifies easily the time and volume taken at each stage

a)

5S

b)

ANDON

c)

VSM

d)

TPM

6.

VSM is a workplace efficiency tool designed to combine material processing steps with information flow, along with other important related data.

a)

TRUE

b)

FALSE

7.

Value Stream Mapping is only applicable to Manufacturing Industries.

a)

TRUE

b)

FALSE

8.

What does this symbol mean in VSM?

a)

Production Control

b)

Operations

c)

Inventory

d)

Waste

9.

What does this symbol mean in VSM?

a)

Manual Information

b)

Storage

c)

Information Flow

d)

Shipment

10.

What does this symbol mean in VSM?

a)

Manual Information

b)

Storage

c)

Information Flow

d)

Shipment

11.

What does this symbol mean in VSM?

a)

Supermarket

b)

Storage

c)

Information Flow

d)

Shipment

12.

What does this symbol mean in VSM?

a)

Kaizen Burst

b)

FIFO Line

c)

Go See

d)

Communication

13.

What does this symbol mean in VSM?

a)

Kaizen Burst

b)

FIFO Line

c)

Go See

d)

Production Kanban

14.

TPM strives to perfection that is generally grounded by the idea of: No breakdowns, no stopping, no defects, and no accidents.

a)

TRUE

b)

FALSE

15.

A pillar of TPM which means ensuring your operators are fully trained on routine maintenance like cleaning, lubricating and inspecting, as well as placing that responsibility solely in their hands.

a)

Autonomous Maintenance

b)

Planned Maintenance

c)

Quality Maintenance

d)

Focused Improvement

16.

A pillar of TPM which focuses on working design error detection and prevention into the production process

a)

Autonomous Maintenance

b)

Planned Maintenance

c)

Quality Maintenance

d)

Focused Improvement

17.

Identifying Pilot Area is the second step of TPM

a)

TRUE

b)

FALSE

18.

The last step of the TPM implementation process is the integration of proactive maintenance techniques into your program.

a)

TRUE

b)

FALSE

19.

Having small groups of employees to achieve regular improvements in equipment operation is what pillar of TPM?

a)

Autonomous Maintenance

b)

Planned Maintenance

c)

Quality Maintenance

d)

Focused Improvement

20.

Applying TPM techniques to administrative functions is what pillar of TPM?

a)

Autonomous Maintenance

b)

Planned Maintenance

c)

Quality Maintenance

d)

TPM in Administration