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WorksheetsUnit R014 - Engineering Manufacture - Topic Area 1 - Retrieval B
Total questions: 25
Worksheet time: 25mins
Wasting Processes
Match the saw to the name
Hacksaw
Junior Hacksaw
Bandsaw
Wasting Processes
Select the shearing machine below.
Wasting Processes
This is a (a) . They are usually (b) mounted. The (c) column at the rear allows the bed to (d) up and down for larger products.
Wasting Processes
The image shows a lathe. Label the lathe from the options below.
Wasting Processes
Reorder the following steps for drilling a hole using a conventional pillar drill.
Mark hole location.
Centre punch hole location.
Clamp material into vice, insert drill into chuck.
Lower chuck guard.
Start up machine and drill material.
Wasting Processes
This shows the draw filing technique. When would you use it?
When the handle is damaged.
If you want to remove a lot of material quickly.
To flatten and level the workpiece.
To make it really shiny.
Wasting Processes
Match the following files to their name.
Round
Square
Flat
Half Round
Tri Square
Wasting Processes
A single cut file is often used with (a) pressure to produce a fine finish or to put a (b) edge on blades.
Wasting Processes
An M6 thread needs a (a) tapping drill.
An M8 thread needs a (b) tapping drill.
An M10 thread needs a (c) tapping drill.
Wasting Processes
This is a counter bore. Select the hole profile it would leave behind.
Wasting Processes
These are tin snips. Many engineers call them Gilbows based on the popular brand preference. What are they used for?
Cutting through chicken wire.
Cutting through thin sheet steel.
Removing a seized padlock
Cutting through sections of plate.
Wasting Processes
Select the most appropriate safety measures when operating a pillar drill.
Work Gloves
Pre Task Checks
Overalls
Goggles
Fixed Down Vice
Wasting Processes
Which tool would you use to create this profile?
Die
Tap
Spanner
Knurling Tool
Wasting Processes
Match the tool to the name.
Table Saw
Milling Machine
Laser Cutter
Router
Bench Drill/Pillar Drill
Wasting Processes
What is this?
Router
Miller
Lathe
Pillar Drill
Wasting Processes
A conventional laser cutter uses a (a) for the creation of products. Engineers use (b) to maximise the amount of material used from the sheet.
Wasting Processes.
Select the materials that SHOULD NOT be laser cut.
PVC
Polycarbonate
ABS
HDPE
Polystyrene/Polypropylene
Wasting Processes
You have a 30mm diameter bar and need to drill, using a manual lathe, a 10mm hole in the end that goes 25mm deep. Order these steps.
Face of the material.
Centre drill the material.
Drill a pilot hole 25mm deep.
Drill a 10mm hole 25mm deep.
Use calipers to inspect depth of cut.
Wasting Processes
Match the lathe tooling.
Knurling Tool
Cutting Tool
Parting Off Tool
Centre Drill
Rotating Centre
Wasting Processes
Most wasting activities have the risk of eye injuries from particles, debris and swarf. Which of the safety measures will prevent these the most?
E-Stop
Safety Glasses
Chuck Gaurds
Foot Break
Wasting Processes
A milling machine uses a rotary cutter. What are the common axes used?
A, B, C
X, Y, Z
Y, M, C, A
S, C, F, C
Wasting Processes
This miller has a guard. When open the machine cannot operate. What enables this feature?
Interlock
Emergency Stop
Pressure Mat
Wasting Processes
Pick the taper tap from the options.
Wasting Processes
This shows a cut away of a blind hole being tapped. A blind hole goes into the material but not through the other side. If you wanted to tap the hole as close to the end as possible you would use a (a) tap.
Wasting Processes.
Why is loose fitting clothing to be avoided when carrying out wasting processes?
Loose clothing is not sustainable as excess material has been used.
Loose clothing looks bad and affects the business reputation.
Loose clothing poses an entanglement risk.
loose clothing can lead to contamination of the work area.
