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Worksheets

Machining tools

Total questions: 83

Worksheet time: 44mins

Name
Class
Date
1.

If I have to make a series of holes on a metal plate, which machine should I use?

a)

CUTTING MACHINES

b)

DRILLING MACHINES

c)

MILLING MACHINES

2.

What is CNC word stands for?

(a)  

3.

mill

a)

machines whose operations are directed by the machine control system

b)

a machining tool that uses a rotational cutting tool to remove material from a moving work piece

c)

a machining tool that uses a rotating tool to remove material from the surface of a stationary workplace

4.

numerical control program

a)

the reference position on the stock relative to which the work coordinates are set

b)

describes the directions of the tools

c)

a program that uses numerically coded instructions to tell the machining tool where to move

5.
Turning is 
a)
a form of material removal process, which is used to create rotational parts by cutting away unanwanted material
b)
applied to internal surfaces
c)
a cutting process
d)
the use of abrasive material
6.
Drilling tools are used
a)
to make squares in metal
b)
to make round holes in metal
c)
to produce circular internal profiles in a hole 
d)
to bring a piece of metal in contact with a rotating cutting
7.
Boring is
a)
cutting a round hole by means of a boring drill
b)
the process of producing circular internal profiles in a hole made by drilling
c)
machining a piece of metal by bringing it in contact with a rotating cutting tool
d)
classified as horizontal
8.
Milling consists of
a)
machining a piece of metal by bringing it in contact with a lathe boring
b)
machining a piece of metal by bringing it in contact with a lathe drilling
c)
machining a piece of metal by bringing it in contact with a glass working lathe
d)
machining a piece of metal by bringing it in contact with a rotating cutting tool that has several cutting edges
9.
Grinding involves
a)
shaping a piece of metal by drilling it
b)
shaping a piece of metal by bringing it in contact with  a rotating wheel 
c)
shaping a piece of metal by bringing it in contact with  abrasive materials
d)
shaping a piece of metal by bringing it in contact with  a milling machine
10.

What type of processing should I use the boring machine for?

a)

TRAPANATURA

b)

ALESATURA

c)

FRESATURA

11.

How do you translate "tornitura"?

a)

LATHE TURN

b)

LATHE TURNING

c)

LATHE CIRCLE

12.

How do you translate "filettatura"?

a)

BORING

b)

THREADING

c)

MILLING

13.

How do you transalte "milling machine"?

a)

ALESATRICE

b)

FRESATRICE

c)

TAGLIATRICE

14.

What does "Grinding machine" means?

a)

FRESATRICE

b)

MOLATRICE

c)

TAGLIATRICE

15.

How do you translate "workpiece"

a)

POSTO DI LAVORO

b)

POSTAZIONE DI LAVORO

c)

PEZZO IN LAVORAZIONE

16.

CNC

a)

a machining tool that uses a rotational cutting tool to remove material from a moving work piece

b)

software that is used to create standardized design

c)

machines used in all manufacturing fields and numerically directed by a computer

d)

a program that uses numerically coded instructions to tell the machining tool where to move

17.

CNC machines

a)

machines whose operations are directed by the machine control system, the instructions written in the program in the form of alphanumeric symbols

b)

a program that uses numerically coded instructions to tell the machining tool where to move

c)

machines that automatically references position and work piece origin to maintain accuracy

18.

It is used for the most accurate basic machining process and removes small chips from metal parts.

a)

Power saw

b)

Hammer

c)

Grinding machine

d)

Cutter

19.

Complete the following sentence


Machine tools are used....

a)

are now electrically driven

b)

to shape metals and other materials

c)

drilling using ultrasound, and cutting by means of a laser beam

d)

for cooling and lubrication

20.

Milling machine ....

a)

cuts flat metal surfaces

b)

changes the shape of a workpiece

c)

uses a twist drill to make holes

d)

enlarges and finishes a hole

21.

Choose the correct statement

a)

Milling machines may be only digitally automated operated

b)

Milling machines may be manually operated or mechanically automated

c)

Milling machines can only be manually operated

d)

Milling machines may be manually operated, mechanically automated, or digitally automated via computer numerical control (CNC)

22.

.....remove metal by a rotating abrasive wheel

a)

Grinders

b)

Drilling machines

c)

Milling machines

d)

Planers

23.

filettatura: ...

(a)  

24.

CNC stands for computer ... control

(a)  

25.

A CNC machine is a machining system that is managed by a computer to enable manufacturers to automate many manufacturing operations.

a)

true

b)

false

26.

CNC stands for

a)

Central Numerical Control

b)

Central Numerical Computer

c)

Computer Numerical control

d)

Computer Node Centre

27.
What does CNC stands for?
a)
Computer network control
b)
Computer numerical control
c)
Computer nested control
d)
Computer numerical controller
28.

What is the difference between a NC and CNC machine?

a)

The way they are coded and memory

b)

how they are ran

c)

who owns them

d)

machinist that use them.

29.

Turning is

a)

a form of material removal process, which is used to create rotational parts by cutting away unanwanted material

b)

applied to cut material in 3 axes at least

c)

a cutting process used for making holes

d)

mainly used for remove metal sharp edges

30.
The lathe is
a)
a renewable source of energy
b)
a turning machine
c)
the process of giving a specific shape
d)
a system that makes a car move
31.
Turning is 
a)
a form of material removal process, which is used to create rotational parts by cutting away unanwanted material
b)
applied to internal surfaces
c)
a cutting process
d)
the use of abrasive material
32.
The parts of a lathe are
a)
headstock, spindle, tool rest, lock knob, tailstock, bed, tool post, workbench, power source
b)
headstock, spindle, tool rest, lock knob,  bed, tool post.
c)
headstock, spindle,  tailstock, bed, tool post.
d)
headstock, spindle, tool rest, lock knob, tailstock, bed, tool post.
33.
The counterpoint to the headstock is
a)
the bed
b)
the tailstock
c)
the tool rest
d)
the spindle
34.
A lathe is  machine tool used for
a)
melting materials
b)
shaping materials
c)
turning materials
d)
softening materials
35.
Drilling tools are used
a)
to make squares in metal
b)
to make round holes in metal
c)
to produce circular internal profiles in a hole 
d)
to bring a piece of metal in contact with a rotating cutting
36.
Boring is
a)
cutting a round hole by means of a boring drill
b)
the process of producing circular internal profiles in a hole made by drilling
c)
machining a piece of metal by bringing it in contact with a rotating cutting tool
d)
classified as horizontal
37.
Milling consists of
a)
machining a piece of metal by bringing it in contact with a lathe boring
b)
machining a piece of metal by bringing it in contact with a lathe drilling
c)
machining a piece of metal by bringing it in contact with a glass working lathe
d)
machining a piece of metal by bringing it in contact with a rotating cutting tool that has several cutting edges
38.
Grinding involves
a)
shaping a piece of metal by drilling it
b)
shaping a piece of metal by bringing it in contact with  a rotating wheel 
c)
shaping a piece of metal by bringing it in contact with  abrasive materials
d)
shaping a piece of metal by bringing it in contact with  a milling machine
39.

What houses the motor and supports the chuck to spin the workpiece?

a)

Head Stock

b)

Tail Stock

c)

Chuck

d)

Cross Slide

40.
Turning is 
a)
a form of material removal process, which is used to create rotational parts by cutting away unanwanted material
b)
applied to internal surfaces
c)
a cutting process
d)
the use of abrasive material
41.
A lathe is  machine tool used for
a)
melting materials
b)
shaping materials
c)
turning materials
d)
softening materials
42.
Boring is
a)
cutting a round hole by means of a boring drill
b)
the process of producing circular internal profiles in a hole made by drilling
c)
machining a piece of metal by bringing it in contact with a rotating cutting tool
d)
classified as horizontal
43.
Milling consists of
a)
machining a piece of metal by bringing it in contact with a lathe boring
b)
machining a piece of metal by bringing it in contact with a lathe drilling
c)
machining a piece of metal by bringing it in contact with a glass working lathe
d)
machining a piece of metal by bringing it in contact with a rotating cutting tool that has several cutting edges
44.

Parts of lathe machine that function is basically used for clamping or holding the workpiece

a)

headstock

b)

chuck

c)

spindle

d)

tool post

45.

Select the two correct processes that a Centre Lathe can be used for?

a)

Turning and Drilling

b)

Turning and Grinding

c)

Turning and Bending

d)

I don't know yet?

46.

You can use the Centre Lathe to remove material from the outer diameter of a cylindrical work piece, what is this process called?

a)

Knurling

b)

Facing off

c)

Turning

d)

I don't know yet

47.

Select the alternative machine that could be used instead of a Centre Lathe?

a)

CNC High Speed Router

b)

CNC Lathe

c)

CNC Laser Cutter

d)

I don't know yet

48.

What is the name of the part marked as ‘x’ in centre lathes?

a)

Bed

b)

Carriage

c)

Compound rest

d)

Quick change gear box

49.

Which part of the lathe is situated at right hand side of the lathe bed?

a)

Carriage

b)

Tool post

c)

Head stock

d)

Tailstock

50.

What is the name of part A?

a)

Tail Stock

b)

Tool Rest

c)

Headstock

51.

What is the name of part C?

a)

Headstock

b)

Tool Rest

c)

Tailstock

52.
The lathe is
a)
a renewable source of energy
b)
a turning machine
c)
the process of giving a specific shape
d)
a system that makes a car move
53.

The sculpture is most likely made of?

a)

marble

b)

slate

c)

boulders

d)

granite

54.

Michelangelo used a hammer and _____ to remove unwanted areas from a large block of marble

a)

Rasp

b)

Chisel

55.

What are bricks made from?

a)

Clay

b)

Marble

c)

Granite

56.

What is this?

a)

hammer

b)

mallet

c)

chisel

d)

hand drill

57.

What is this?

a)

spanner

b)

pincer

c)

electric drill

d)

handsaw

58.

What picture is it

a)

Drill

b)

Saw

c)

Sickle

d)

Ax

59.

This material is made from eroding rock, water, and the earth's soil. It has plasticity to be able to form and shape your subject.

a)

Charcoal

b)

Acrylic Paint

c)

Clay

d)

Paper

60.

It is a/an ... .

a)

abacus

b)

chisel

c)

compass

d)

glasses

61.

What is this?

a)

a hammer

b)

a hammers

c)

a hamner

62.

What is this?

a)

a chisel

b)

a chisle

c)

a chisels

63.
a)
torpedo level
b)
carpenter square
c)
combination square
d)
speed square
64.

Metal Fabrication is a process of transforming metal ores into a desired shape finished product.

a)

TRUE

b)

FALSE

65.

Metal works is a metal forming process by plastic deformation process are change in ......................... and .........................

a)

dimension

b)

length

c)

shape

d)

physical

66.

Hot works refers to processes where metals are plastically deformed below their recrystallization temperature.

a)

TRUE

b)

FALSE

67.

Which of the following statements is TRUE about Hot Works.

a)

Reduce toughness, impact strength and ductility

b)

Expensive

c)

Doesn't produce internal stress in metal.

d)

Produce internal stress in metal.

68.

Which of the following statements is TRUE about Cold Works.

a)

Produce good surface finish on metal. 

b)

Doesn’t effect hardness, tensile, fatigue in metal

c)

Doesn't produce internal stress in metal. 

d)

Temperature above the recrystallization temperature.

69.

Please choose THREE (3) forming operation of Hot Works.

a)

Forging

b)

Drawing

c)

Extrusion

d)

Hot Rolling

70.

The image shows the _________ operation

a)

stamping

b)

drawing

c)

forging

d)

rolling

71.

During extrusion, the metal of a billet in the container of an extrusion press is forced by a ram through a die so that the metal is continuously deformed into a long length of metal with a uniform desired cross section.

a)

TRUE

b)

FALSE

72.

Please choose TWO (2) forming operation of Cold Works.

a)

Cold Rolling

b)

Extrusion

c)

Drawing

d)

Forging

73.

Picture shows the ________ drawing operation

a)

tube

b)

hollow

c)

wire

d)

die

74.

Please choose THREE (3) types of casting process.

a)

Pressure Die Casting

b)

Lost Wax Casting

c)

Sand Casting

d)

Plastic Casting

75.

Which of the following statements is NOT TRUE about Pressure Die Casting.

a)

This process is for materials which has low melting temperature

b)

This process operated by injection molten metal into metal mould under the pressure

c)

Molten metal of half melt metal are pushed in or injected into mould cavity with the pressure of 20 to 2000 kg/cm2

d)

This process is usually chosen for the production of small quantities of identical, complex casting with intricate (complicated) cores. ​

76.

Choose the right answer for the label A

a)

die

b)

filler

c)

cope

d)

top

77.

The following image is refer to the _________ casting process.

a)

pressure wax

b)

molten wax

c)

lost wax

d)

pressure die

78.

Lost Wax Casting also known as _________

a)

Investment Casting

b)

Pressure Wax Casting

c)

Molten Wax Casting

d)

Precision Casting

79.

_______ involves pouring molten metal into a mold and allowing it to solidify.

a)

Casting

b)

Joining

c)

Machining

d)

Forging

80.

_______ is a continuous process which involves placing hot metal in a chamber and using a

ram to force it through a die, producing a long object with a constant cross-section.

a)

Molding

b)

Casting

c)

Extrusion

d)

Forging

81.

Casting is done using a ___________

a)

die

b)

hammer

c)

bar

d)

mould

82.

What are rubber and plastic?

a)

alloys

b)

polymer materials

c)

composite materials

d)

non-ferrous metals

83.
Shaping of metal by squeezing them in between two or more dies in order to obtain desire shape is done by?
a)
Forging
b)
Forming
c)
Welding
d)
Grinding