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Week 6 Block and Crankshaft Quizz

Total questions: 20

Worksheet time: 10mins

Name
Class
Date
1.

What is another name for a core plug?

a)

Retainer plug

b)

Frost plug

c)

Sand plug

d)

Block plug

2.

Seasoning of cast iron components requires ______.

a)

Multiple hot and cold cycles

b)

An extended heat cycle

c)

Extreme cold conditions

d)

All of these are correct

3.

Advantages of compact graphite iron may include __________.

a)

Lower tensile strength

b)

Reduced stiffness

c)

Weight reduction

d)

All of these are correct

4.

Which of the following is correct concerning cylinder block material?

a)

Most cylinder blocks are manufactured from cast iron

b)

Aluminum is popular in many light-duty European diesels from Mercedes and Volkswagen

c)

Both of these

d)

Neither of these

5.

Typically, induction hardening is effective to no more than __________ deep.

a)

0.02" (0.51 mm)

b)

0.03" (0.76 mm)

c)

0.04" (1.01 mm)

d)

0.06" (1.52 mm)

6.

What is the appropriate tool to verify TIR?

a)

Feeler blades

b)

Protrusion gauge

c)

Dial indicator

d)

Height gauge

7.

A misaligned flywheel housing may produce __________.

a)

Input shaft bearing failure

b)

Vibrations

c)

Rear main leaks

d)

All of these are correct

8.

An elastomeric dampener’s inner hub is mounted to __________.

a)

Nothing—it is free running

b)

The crankshaft

c)

The camshaft

d)

The inside of the dampener assembly

9.

Which block design is one of the smoothest operating?

a)

Latter frame

b)

Tunnel bore

c)

Cross bolted

d)

Deep skirt

10.

What is an advantage of the dry sleeve block?

a)

Using a dry cylinder sleeve provides the great advantage of quick restoration of the cylinder block to original specification through the installation of new sleeves

b)

Dry sleeved blocks tend to weigh more than parent bore blocks

c)

Both of these

d)

Neither of these

11.

Technician A says plateau honing does not reduce engine oil consumption during break-in. Technician B says plateau honing does not reduce the time and distance required for engine break-in. Who is correct?

a)

Tech A

b)

Tech B

c)

Both Techs

d)

Neither Tech

12.

Technician A says plain bearings are best to achieve long engine life. Technician B says bearings fail when the oil film breaks down or when the bearing is overloaded. Who is correct?

a)

Tech A

b)

Tech B

c)

Both Techs

d)

Neither Tech

13.

Insert bearings perform a number of important functions, including __________.

a)

Increased friction

b)

Increased heat

c)

Serving as replaceable wear surfaces

d)

All of these are correct

14.

Which layer of an insert bearing is utilized for embeddability?

a)

Steel backing

b)

Soft lead layer

c)

Tin

d)

Nickel

15.

In most engines, liner protrusion must be no more than 0.002" to __________ between the highest and lowest liner.

a)

0.003"

b)

0.004"

c)

0.002"

d)

0.005"

16.

Wet cylinder liners are normally installed with the flange located __________.

a)

Even with the block deck

b)

Below block deck

c)

Above block deck

d)

At any height

17.

A dry liner with an excessively loose fit will not transfer __________ to the cylinder block as effectively as a correctly fitting liner.

a)

Heat

b)

Energy

c)

Coolant

d)

Lubricant

18.

A dial bore gauge should be used to verify cylinder __________.

a)

Length

b)

Outside diameter

c)

Taper

d)

Protrusion

19.

The leading cause of engine bearing failure is __________.

a)

Storage and handling

b)

Installation error

c)

Contaminated lubricant

d)

Inadequate lubricant

20.

Insufficient crankshaft endplay may be the result of a(n) __________.

a)

Spun main bearing

b)

Misaligned main bearing cap

c)

Over torqued cap

d)

Wrong bearing installed