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GMAW Unit 1 and 2

Total questions: 15

Worksheet time: 15mins

Name
Class
Date
1.

When setting up a welding machine for fabricating a metal structure, what polarity do we use for GMAW?

a)

DCEP /DC+

b)

DCEN/DC-

c)

AC

d)

All of the above

2.

The loss of shielding gas can cause this discontinuity in your weld

a)

Lack of fusion

b)

undercut

c)

porosity

d)

coldlap

3.

GMAW can be used to weld what materials?

a)

Mild Steels

b)

Stainless Steels

c)

Aluminum

d)

All of the above

4.

We use a CV machine with the GMAW welding process to keep which variable constant?

a)

Stick out

b)

Arc Length

c)

Shielding Gas

d)

None of the above

5.

The GMAW process was first developed to weld______

a)

Stainless Steel

b)

Steel

c)

Aluminum

d)

Inconel

6.

The earliest mode transfer for GMAW was:

a)

Short-Circuit

b)

Spray Transfer

c)

Globular Transfer

d)

STT

7.

The thickness range of the base metal to be welded will dictate what?

a)

The electrode diameter

b)

The Weld Profile

c)

The CTWD

d)

None of the above

8.

In the late 1950s, improvements in power source technology and the use of smaller wire sizes (035 in. -
062 in.) led to a new mode of metal transfer, which came to be known as:

a)

Short Circuit Transfer

b)

Globular Transfer

c)

Spray Transfer Pulsed

d)

STT

e)

Spray Transfer

9.

The shielding gas selection will influence the selection of:

a)

Mode of metal transfer

b)

Wire Type

c)

Wire Diameter

d)

Usable current range

10.

Which of the following is limited by electrode size?

a)

Amperage

b)

Voltage

c)

CTWD

d)

Travel speed

11.

Which of the following is directly correlated to amperage?

a)

Voltage

b)

CTWD

c)

Travel Speed

d)

CFH

e)

None of the above

12.

What is the primary purpose of shielding gas?

a)

To change the type of metal transfer

b)

To protect the molten puddle from the atmosphere

c)

To increase your heat input

d)

To make a cleaner looking weld

13.

If we needed to increase our amperage in GMAW, why would we need to increase our voltage as well?

a)

To carry the extra current we've added

b)

To help stabilize the arc

c)

To increase the WFS

d)

None of the above

14.

To set the correct polarity when welding with the GMAW process:

a)

Install the welding cables on the correct terminals

b)

Use the polarity selector switch on the power source

c)

install the correct drive rolls

d)

None of the above

15.

What is 'Electrode Extension' ?

a)

The distance from the contact tip to the arc

b)

The distance from the contact tip to the work piece

c)

The Arc length minus the contact tip size

d)

none of the above