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WorksheetsHNTec POM Ch08
Total questions: 23
Worksheet time: 12mins
What is the objective of Reliability Centered Maintenance (RCM)?
To minimize maintenance costs
To ensure that systems continue to meet user requirements
To maximize equipment uptime
To reduce the need for spare parts inventory
What does Risk-Based Inspection (RBI) primarily focus on?
Maximizing production output
Identifying potential equipment failures
Enhancing employee training programs
Mapping industrial risks due to corrosion and stress cracking
What does the RBI process involve?
Designing inspection strategies based on observed degradation mechanisms
Forecasting future equipment failures
Implementing preventive maintenance tasks without analysis
Conducting random inspections without a systematic approach
What is the difference between a safety instrumented protection function and a safety instrumented control function?
The safety integrity level required
The mode of operation (demand mode vs. continuous mode)
The type of equipment monitored
The frequency of testing and maintenance
What is a responsibility of the maintenance department?
Preparing maintenance records
Managing inventory levelsSupervising production processes
Conducting equipment inspections
Which of the following is an example of a maintenance record used by the maintenance department?
Purchase orders
Sales invoices
Employee performance evaluations
Equipment history cards
What is the purpose of maintenance route lists?
To track employee attendance
To schedule preventive maintenance tasks
To record equipment downtime
To manage payroll expenses
What is a maintenance route?
A set of operations or jobs necessary to perform an activity
A list of equipment needing repair
A schedule for preventive maintenance tasks
A list of maintenance personnel
When a work order is created for an activity, what happens to the corresponding maintenance route?
It is deleted
It is updated with new information
It is copied to the work order as its operations
It is assigned to a different activity
What is the responsibility of a maintenance scheduler?
Conducting equipment inspections
Ordering spare parts
Creating maintenance plans
Coordinating resources needed to complete maintenance tasks
What is the purpose of a maintenance job order?
Communicating maintenance needs to approved building staff
Receiving documents at the Maintenance Department
Scheduling tools for tradesmen
Responding to maintenance requests from approved building staff
How is a maintenance job order used as a scheduling tool?
It specifies installation needs
It communicates maintenance needs
It receives documents at the Maintenance Department
It outlines how the Maintenance Department will respond to requests
What tasks are typically NOT handled by the Plant Engineering Department?
Storage and transport
Delivery and installation
Provision of essential services
Purchasing and commissioning
What is one advantage of unplanned maintenance?
High operational efficiency
High-quality outputs
Improved health and safety conditions
Low maintenance cost
What is a disadvantage of planned maintenance?
High downtime
Lower operational efficiency
Low maintenance staff
Impaired health and safety conditions
What is the objective of preventive maintenance?
To repair equipment after it fails
To repair equipment before it fails
To replace equipment before it reaches the end of its life
To increase operational downtime
Which of the following tasks is typically NOT included in preventive maintenance?
Painting
Lubrication
Cleaning
Major component replacement
Why can breakdown maintenance be more costly than preventive maintenance?
Because breakdown maintenance requires more labor
Because breakdown maintenance leads to higher downtime and lost production
Because breakdown maintenance is more complex
Because breakdown maintenance involves shutting down equipment
When is shutdown maintenance typically performed?
When equipment is put out of service
When equipment is in operation
When equipment has broken down
When equipment is being installed
After completing a pump repair, the technician must FIRST:
Leave the site immediately
Update maintenance records and inform supervisor
Start another job
Remove safety tags without notification
If a critical path activity is delayed by 2 days, the project will:
Finish earlier
Not be affected
Reduce manpower
Be delayed by 2 days
Unplanned maintenance is usually triggered by:
Routine schedule
Equipment failure
Route inspection
System update
Which document is required before starting high-risk maintenance work?
Work Permit
Equipment History Card
Purchase Order
Route List
