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Loading, Teaching and Describing Quiz

Total questions: 28

Worksheet time: 14mins

Name
Class
Date
1.

When do you log into J2 for the job that is going to be completed next?

a)

Before starting the next job

b)
At the end of the day
c)
During the job break
d)
After completing the next job
2.

When should you compare the current job/old job sheet to the new job setup sheet?

a)

Without comparing the sheets just load the machine

b)

Before starting the new job preview the setup sheet to keep all repeat tools in the machine

c)
After completing the new job
d)
Only when requested by the supervisor
3.

When should you verify that the tooling & work holdings required for the next job are All in the green bin?

a)

At the end of the day when you clock out

b)

When the supervisor asks or when its a hot order

c)

Before starting the next job to verify what is needed and what is not for the next job.

d)
After completing the next job
4.

When should you Load the program onto the USB to verify that it is available?

a)

Prior to setting up the job to verify the program is available

b)

After you have already used it and need to reload it

c)
When the moon is full
d)

Only on weekends or afternoon

5.

When do you Delete tooling descriptions in the tool DATA section that will NOT be used in the next job setup?

a)

After completing the next job setup so you can load the turret immediately

b)

During the next job setup so it runs faster and produces parts

c)

Before starting the next job setup so you don't get confused on what needs to be loaded

d)
When the tooling descriptions are needed for reference
6.

When would you remove all non-standard tooling (if there is any that is NOT being used for the next job)?

a)

Before starting the next job and loading the tooling into the foam holder

b)
At the end of the day regardless of job completion
c)

During the next job so the process runs faster

d)

After completing the previous job and before starting the next job so they can be placed into the black box

7.

When should you Place all (Non-Standard) bushings and collets in the black return box?

a)
When they are being used
b)
When they are lost
c)
When they are broken
d)

When they are not being used or after completing a job

8.

When should you place all (Standard) bushings and collets in the foam holder located on the workbench?

a)
When they are not in use
b)
When they are in use
c)
At the end of the day
d)
When they are broken
9.

When would you remove all KM quick-connect tooling and return it to the KM storage area?

a)
When you are planning to use it later in the day
b)
When you are finished using the KM quick-connect tooling or when it is no longer needed.
c)
When you are taking a break from work
d)
When you want to keep it for personal use
10.

When would you remove all (Non-Standard) inserts from tools and place them in the yellow envelopes marked with the KLI-number for the insert?

a)
When they are dirty
b)
When they are not being used or when changing to a different type of insert.
c)
When they are being used frequently
d)
When they are brand new
11.

When would you return ALL (TAP) Collets to the cabinet in the designated location?

a)
When you feel like it
b)
After lunch
c)
On a rainy day
d)
When you are finished using them
12.

Once all tools and inserts have been removed from the turret and placed into the (black box); what does the operator do with the setup sheet?

a)

Place the setup sheet into the black box.

b)
Burn the setup sheet
c)
Throw away the setup sheet
d)
Eat the setup sheet
13.

When should you place all gages from the previous job in the yellow bin on the tooling cart?

a)
Before starting the job
b)
After completing the job
c)
At the end of the day
d)
During the job break
14.

When do you fill out a green Parts Identification tag with the job number and parts number?

a)
When you are not working on any job
b)
When you are on a break
c)
When you are finished with the job
d)

When working on a specific job and needing to keep track of the parts machined

15.

How do you select a parts container of an appropriate size to place conforming parts?

a)
Select a parts container that can hold up to 100 lbs of conforming parts.
b)
Choose a parts container that can accommodate parts weighing over 50 lbs.
c)
Opt for a parts container that has a weight limit of 75 lbs for conforming parts.
d)
Obtain a parts container that can hold the conforming parts without exceeding 50 lbs in weight.
16.

What do you do prior to installing any of the tooling or inserts?

a)
Clean the turret and tools before installing any tooling or inserts.
b)
Clean the turret and tools during the installation of tooling or inserts.
c)
Do not clean the turret and tools before installing any tooling or inserts.
d)
Clean the turret and tools after installing any of the tooling or inserts.
17.

What should every operator be conscious of when Loading tooling into the turret?

a)
Load tooling into the wrong pocket of the turret with the correct stick-out from the setup sheet.
b)
Load tooling into the incorrect pocket of the turret with the correct stick-out from the setup sheet.
c)
Load tooling into the correct pocket of the turret with the correct stick-out from the setup sheet.
d)
Load tooling into the correct pocket of the turret with the incorrect stick-out from the setup sheet.
18.

What is the proper way to tighten ER collets?

a)
Hand-tighten ER-collet nuts
b)
Use hammer instead of torque tooling
c)
Step by step: 1. Identify ER-collet nuts. 2. Use torque tooling for tightening. 3. Verify torque specifications are met.
d)
Skip verifying torque specifications
19.

What is the correct way to load the program for the next job?

a)
Download the program for the next job using Bluetooth
b)
Manually type the program for the next job onto the USB drive
c)
Email the program for the next job to the server
d)
Load the program for the next job by copying and pasting it from the server onto the USB drive.
20.

How do you verify that the program does match with the setup sheet?

a)
Verify that tools being called up in the program match the setup sheet by looking at the program tools list, comparing tool group numbers and descriptions from each. If they do not match, do not continue with the setup.
b)
Use a different setup sheet for the program
c)
Continue with the setup even if the tools do not match
d)
Check the program tools list but ignore the tool group numbers
21.

How do you Verify the material being used for the job?

a)
Estimate the cost of the raw stock
b)
Measure the raw stock and compare dimensions with Material List.
c)
Ask a colleague for their opinion on the material
d)
Check the weather forecast for the day of the job
22.

If authorized to continue the process what should the operator do on J2?

a)
Continue with the setup if unauthorized, otherwise log off by entering '999' on J2.
b)
Log off by entering '999' on J2 if authorized, otherwise continue with the setup.
c)
Enter '999' on J2 to continue with the setup if authorized, otherwise log off.
d)
Continue with the setup if authorized, otherwise log off by entering '999' on J2.
23.

Before teaching or describing a tool what should the operator do?

a)

Calibrate the machine and confirm on the control panel.

b)

Adjust the machine settings and check on the control panel.

c)

Home the machine out and verify it on the position screen

d)

Set up the machine and validate on the control panel.

24.

What should the operator utilize to describe tools in the tool data page?

a)
Long and complicated descriptions
b)
No descriptions at all
c)

With all pertinent information from the setup sheet

d)
Inaccurate and misleading descriptions
25.

What should the operator do to ensure the workpiece is held by the chuck?

a)
Verify the spindle by loading the required jaws onto the setup sheet.
b)
Load the setup sheet onto the spindle without verifying the required jaws.
c)
Ignore the setup sheet and load random jaws onto the spindle.
d)
Load the required jaws onto the spindle by verifying the setup sheet.
26.

What should an operator do to ensure the jaws are capable of holding the workpiece?

a)
Verify the required jaw pressure without checking the setup sheet.
b)
Ignore the setup sheet and set random jaw pressure.
c)
Load the required jaw pressure after verifying the setup sheet.
d)
Load the required jaw pressure without any verification.
27.

How does an operator teach their tool offsets?

a)
Teach tool offsets manually without using the automatic tool eye.
b)
Teach tool offsets using the automatic tool eye before loading any tooling.
c)
Teach tool offsets using the automatic tool eye after all tooling is loaded.
d)
Teach tool offsets using the automatic tool eye before any tooling is loaded.
28.

How does the operator make sure that the program runs correctly with the tool information that was entered?

a)
Walk the tool path
b)
Skip the tool path
c)
Crawl the tool path
d)
Run the tool path