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PMMI REVIEW - Gear Drives

Total questions: 15

Worksheet time: 8mins

Name
Class
Date
1.

Define the pitch circle of a gear

a)
The pitch circle is the circle formed by the gear's outer diameter
b)
The pitch circle is the physical circle where the gear teeth are located
c)
The pitch circle of a gear is an imaginary circle that passes through the point where the teeth of two gears mesh together.
d)
The pitch circle is the circle where the gear's center is located
2.

what is the importance of a gears pitch diameter

a)
Pitch diameter only affects the color of the gear
b)
The pitch diameter of a gear has no impact on its performance
c)
Gear pitch diameter is related to the gear's weight
d)
The pitch diameter of a gear is crucial for determining gear ratio, tooth profile, and overall performance.
3.

How to calculate the gear ratio of a gear drive

a)
Gear Ratio = Number of Teeth on Driving Gear / Number of Teeth on Driven Gear
b)
Gear Ratio = Number of Teeth on Driven Gear / Number of Teeth on Driving Gear
c)
Gear Ratio = Number of Teeth on Driven Gear * Number of Teeth on Driving Gear
d)
Gear Ratio = Number of Teeth on Driven Gear - Number of Teeth on Driving Gear
4.

How to calculate Output Shaft Speed (OSS) of a gear drive

a)

OSS = Input shaft speed (RPM) / Gear Ratio

b)

OSS = Input Shaft Speed (RPM) - Number of Teeth on Input Gear

c)

OSS = Input Shaft Speed (RPM) - Gear Ratio

d)

OSS = Input Shaft Speed (RPM) + Number of Teeth on Output Gear

5.

What are four types of gear drives

a)

Spiral gear drives, cone gear drives, Shaft gear drives, Solid gear drives

b)

Straight gear drives, Linear gear drives, Radial gear drives, Bearing gear drives

c)
Spur gear drives, Helical gear drives, Bevel gear drives, Worm gear drives
d)

What is a gear drive?

6.

What advantage does a gear drive system have over a belt drive

a)
  • Less friction loss than belt drives, which results in higher transmission and efficiency.

b)
Less durable than a belt drive
c)

Belt drives are expected to last longer

d)
Limited compatibility with different machinery
7.

What type of gears are the most common type used in mechanical drive systems.

a)
Helical gears
b)
Bevel gears
c)
Worm gears
d)
Spur gears
8.

Describe the operation of a spur gear drive

a)
A spur gear drive operates by transmitting motion and power between two gears with teeth that mesh together.
b)
A spur gear drive operates by transmitting motion and power between two gears with teeth that are not in contact.
c)
A spur gear drive operates by transmitting motion and power between two gears with teeth that slide past each other.
d)
A spur gear drive operates by transmitting motion and power between two gears with teeth that do not mesh together.
9.

Describe the function of backlash in a gear drive

a)
Backlash in a gear drive is the term used to describe the speed at which gears rotate
b)
Backlash in a gear drive is the process of aligning gear teeth for optimal performance
c)
Backlash in a gear drive is the noise produced by gear teeth rubbing against each other
d)
Backlash in a gear drive is the clearance or play between mating gear teeth, necessary to prevent binding and allow for lubrication.
10.

How do you measure backlash in a gear drive system

a)
Check the color of the gear oil
b)
Measure the temperature of the gear system
c)
Count the number of teeth on the gear
d)
Measure the amount of rotation in the input shaft before the output shaft responds.
11.

Describe the function of a compound gear drive system

a)
The function of a compound gear drive system is to generate electricity
b)
The function of a compound gear drive system is to fly in the air
c)
The function of a compound gear drive system is to transmit motion and power efficiently by combining gears of different sizes.
d)

The function of a compound gear drive system is to use only one gear for efficiency

12.

Describe the function of a bevel gear drive system

a)
A bevel gear drive system is only used for linear motion
b)
A bevel gear drive system transmits motion between intersecting shafts by using two bevel gears with intersecting axes to change the direction of motion.
c)
A bevel gear drive system uses helical gears to transmit motion
d)
A bevel gear drive system changes the speed of motion by using planetary gears
13.

Describe the function of a helical gear drive

a)

Helical gear drives are use to transmit power between parallel or crossed shafts with smoother, quieter, and more efficient operation compared to spur gears.

b)
Helical gears are used for linear motion instead of rotational motion
c)
Helical gears have teeth that are parallel to the axis of rotation
d)
Helical gears are less efficient than spur gears
14.

Describe the function of a worm gear

a)
A worm gear is used to mesh two identical gears
b)
A worm gear is used to provide high speed output at low torque
c)
A worm gear is used to transmit motion between non-intersecting shafts at a right angle by meshing a screw-like gear (worm) with a toothed wheel (worm gear) to provide high torque output at low speeds.
d)
A worm gear is used to transmit motion between parallel shafts
15.

What type of preventive maintenance is done to gear drives

a)

Using the gears at maximum capacity, Run gears to failure then replace

b)

Replacing the gears every week, lubricate only when the boss asks me

c)

Painting the gears, visual checks only (Pencil whipping)

d)
Regular lubrication, inspection for wear and tear, alignment checks, and monitoring for abnormal noise or vibrations