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NIMS practice

Total questions: 29

Worksheet time: 15mins

Name
Class
Date
1.

3 Types of cast iron

a)

Machine Tool Bases, Engine Blocks, and scale

b)

ductile, gray, malleable

c)

low carbon, medium carbon, and high carbon

d)

none of the above

2.

Which has the highest Carbon content

a)

8615

b)

1090

c)

4140

d)

1008

3.

Which steel has the lowest carbon content?

a)

1045

b)

1025

c)

1018

d)

1015

4.

A dial bore gauge is used to inspect:

a)

surface finish

b)

tapered holes

c)

slots

d)

holes

5.

What info must be included on a lockout/tagout device?

a)

diagnosis of problem

b)

time and temp

c)

Identity of specific persons authorized to apply and remove the LOTO device

d)

type of alarm machine

6.

Surface finish can be check with a

a)

Surface plate

b)

scale

c)

magnifying class

d)

surface roughness comparator

7.

What gauges are used to set height from a granite plate?

a)

gage blocks

b)

gage pins

c)

dial bore gages

d)

steel rule

8.

one cause of tapped holes becoming too tight might be:

a)

tap drill holes too small

b)

coolant breakdown

c)

tap wear

d)

none of the above

9.

To pick the correct type of measuring tools to inspect a part, the first item to review is:

a)

The usage of the part

b)

the number of dimensions to be inspected

c)

the tolerances of the the dimensions you are inspecting

d)

how to set up the part for inspection

10.

When can a feature on a part be measured?

a)

when the coolant is turned off

b)

only when the operation of the machine has been stopped and the spindle is turned off.

c)

anytime the feature can be reached with a measuring tool

d)

when taken to the inspection department.

11.

a sampling plan provides:

a)

the dimensions to inspect

b)

a plan to randomly inspect the lot of parts

c)

the plan to inspect a part

d)

a list of the parts to inspect.

12.

What measurement is a telescoping gage used to check?

a)

external diameter of a cylinder

b)

depth of a hole or slot

c)

distance to furthest point

d)

diameter of a hole

13.

If using a set of pin gauges to check the size of a 17/64 +/- .005 diamter hole and a .273 pin slips into the hole, the hole is:

a)

undersized

b)

oversized

c)

to size

d)

none of the above

14.

Which of the following is a possible remedy to remove material (solids) lodged in the eye?

a)

pull the the top lid over the bottom lashes

b)

rub the eye from left to right

c)

pull at the corner of the eye

d)

to see assistance to remove the material

15.

Which description is most likely hot rolled steel?

a)

The bar has a black oxide coating

b)

The bar is a yellowish color

c)

The bar has a smooth grade somewhat shiny surface

d)

The bar is a black found surface

16.

Malleable and Ductile Cast Irons are

a)

brittle

b)

soft

c)

able to flex and stretch before breaking

d)

not able to flex or stretch compare to gray cast iron

e)

none of the above

17.

What measurement cannot be determined using dial calipers?

a)

inside diameter

b)

outside diameter

c)

angle

d)

depth of slot

18.

Convert 1.250" to MM

a)

31.75

b)

.3175

c)

.049

d)

.125

19.

On a hazardous material guide, what number is the most hazardous?

a)

1

b)

2

c)

3

d)

4

20.

What is the clearance for a RC4 sliding fit?

a)

.0008-.0028

b)

.0000-.0055

c)

.0000-.0012

d)

.0040-.0105

21.

Which of the following classified metals does not have iron as its basic ingredient?

a)

rare metals

b)

ferrous metals

c)

non ferrous metals

d)

high temp metals

22.

On a Safety Data Sheet, what does LEL stand for?

a)

Lower Exposure Limit

b)

Lower Explosive Limit

c)

Limit exercise level

d)

Lower Emissions Level

23.

The gage block buildup for a 15 degree angle on a 5-inch sine bar is _____.

a)

2.5882

b)

1.2941

c)

1.250

d)

.01725

24.

3 categories of stainless steel include:

a)

austenitic, ferritic, martensitic

b)

austenitic, pearlitic, non magnetic

c)

8620, 4140, 440c

d)

none of the above

e)

all of the above

25.

A hole dimension is 1.000 +/- .002. What is the smallest size acceptable for that hole?

a)

1.0020

b)

1.0000

c)

.9980

d)

.9940

26.

A bundle tag on a bundle of steel bars says that the steel is AISI/SAE 4140. This means that the steel is

a)

Automotive Quality

b)

plain carbon

c)

low carbon

d)

alloy

e)

hot rolled steel

27.

What is the purpose of wringing gage blocks before stacking them?

a)

To help flatten the surfaces

b)

The shine the surfaces before stacking

c)

To remove air from between the surfaces

d)

to clean the dirt and dust from the surface of the stock

28.

When hand filed surfaces show excess scratching, one cause may be:

a)

a dull file

b)

clogged with chip (Pinning)

c)

file is too hard

d)

file is not flat

29.

What dimension is checked with measuring screw threads with a thread micrometer?

a)

pitch diameter

b)

major diameter

c)

minor diameter

d)

pitch