WorksheetsObjective
Total questions: 57
Worksheet time: 29mins
Explain the difference between scheduled maintenance and daily inspections.
Scheduled maintenance is performed at regular intervals, while daily inspections are conducted every day.
Scheduled maintenance is done daily, while daily inspections are done weekly.
Scheduled maintenance and daily inspections are the same.
Scheduled maintenance is only for vehicles, while daily inspections are for buildings.
Describe the difference between required and scheduled maintenance and what inspections are performed at each of the major intervals.
Required maintenance is performed based on equipment failure, while scheduled maintenance is performed at regular intervals; inspections include visual checks and performance tests.
Required maintenance is performed at regular intervals, while scheduled maintenance is based on equipment failure; inspections include only visual checks.
Both required and scheduled maintenance are performed at regular intervals; inspections include only performance tests.
Required maintenance is performed only when equipment fails, while scheduled maintenance is never performed; no inspections are conducted.
Describe the types of inspections that should occur during daily forklift inspection.
Visual inspection of the forklift's exterior and interior
Checking the fluid levels and tire pressure
Testing the brakes and steering
All of the above
Under the supervision of an instructor, trainees should be able to do the following: Perform a pre-start inspection and maintenance check. Describe the steps involved in performing a pre-start inspection and maintenance check.
Perform a pre-start inspection and maintenance check
Describe the steps involved in performing a pre-start inspection and maintenance check
Both A and B
None of the above
What is one of the benefits of regular forklift maintenance?
Increased downtime
Reduced downtime
Increased equipment costs
Decreased safety
Regular forklift maintenance helps in reducing ______.
equipment costs
fuel consumption
operator fatigue
accident risks
Which of the following is a benefit of regular maintenance?
Improved safety
Lower productivity
Non-compliance with OSHA
Increased equipment costs
Regular maintenance of forklifts leads to higher ______.
productivity
costs
downtime
accidents
OSHA compliance is a benefit of regular forklift maintenance.
True
False
What is the maintenance time interval for daily inspections according to SAE? ___ hours (daily)
10
8
12
24
What is the maintenance time interval for weekly inspections according to SAE? ___ hours (weekly)
50
40
60
70
What is the maintenance time interval for inspections every 3 months according to SAE? hours (3 months)
250
300
200
150
What is the maintenance time interval for inspections every 6 months according to SAE? ___ hours (6 months)
500
400
600
700
What is the maintenance time interval for inspections every year according to SAE? hours (1 year)
1000
500
1500
2000
What is the maintenance time interval for inspections every 2 years according to SAE? ___ hours (2 years)
2000
1500
2500
3000
What is the maintenance time interval for inspections every 3 years according to SAE? ___ hours (3 years)
3000
2000
4000
5000
According to OSHA 29 CFR 1910.178, what must be done if an issue is discovered during a forklift inspection?
Continue using the forklift
Report the issue and remove the forklift from service
Ignore the issue
Repair the forklift yourself
What do walk-arounds include according to the operator’s maintenance manual?
Walk-arounds include both visual and operational checks of the forklift.
Walk-arounds include only visual checks of the forklift.
Walk-arounds include only operational checks of the forklift.
Walk-arounds include cleaning the forklift.
Where can a daily inspection checklist be obtained from?
A daily inspection checklist can be obtained from your employer, the manufacturer’s operating manual, or from OSHA.
A daily inspection checklist can be obtained from a local grocery store.
A daily inspection checklist can be obtained from a nearby park.
A daily inspection checklist can be obtained from a movie theater.
What should be checked during the daily inspection for IC-Powered Forklifts?
Engine oil and coolant levels, Radiator and associated hoses, Fuel level, Hydraulic fluid level, Accelerator and brake pedals connections and functions, Parking brake operation, LPG tank mounting and leaks.
Tire pressure and tread depth, Seat belt condition, Overhead guard integrity, Fork condition and alignment.
Battery charge level, Electric motor function, Control handle operation, Horn and lights functionality.
Exhaust system condition, Transmission fluid level, Steering mechanism operation, Load capacity compliance.
Which of the following is part of the daily inspection for IC-Powered Forklifts?
Tire pressure
Engine oil and coolant levels
Seat adjustment
Horn function
Checking the radiator and associated hoses is part of the daily inspection for IC-Powered Forklifts.
True
False
During the daily inspection for IC-Powered Forklifts, the _______ fluid level should be checked.
Hydraulic
Brake
Coolant
Transmission
What should be ensured if the forklift uses LPG?
Ensure the tank is mounted properly, fits the profile of the machine, and there are no leaks in the hoses and connections.
Check that the forklift is painted in bright colors.
Make sure the forklift has a sunroof.
Ensure the forklift is equipped with a stereo system.
Which of the following is NOT part of the daily inspection for IC-Powered Forklifts?
Hydraulic fluid level
Accelerator and brake pedals connections
Parking brake operation
Windshield wiper function
Daily Inspection for Electric-Powered Forklifts: Check the (a) cables, wires, and mounts.
Daily Inspection for Electric-Powered Forklifts: Check the (a) fluid level.
Daily Inspection for Electric-Powered Forklifts: Check the ________ fluid level.
battery
engine
transmission
hydraulic
What should you check around and under the machine for?
Leaks, damaged components, cracked welds, or missing bolts or pins.
Proper lubrication of all moving parts.
Correct tire pressure and alignment.
Presence of safety signs and labels.
What should you inspect all attachments for?
Wear and damage.
Color and size.
Brand and model.
Price and availability.
What should you inspect and clean?
Steps, walkways, and handholds.
Windows and doors.
Ceilings and floors.
Walls and furniture.
What should you inspect in the engine compartment?
Remove any debris.
Check the tire pressure.
Inspect the windshield wipers.
Examine the seat belts.
What should you inspect the hydraulic assembly for?
Leaks, faulty hoses, or loose clamps.
Proper lubrication levels.
Correct hydraulic fluid color.
Presence of air bubbles in the fluid.
What should you inspect and replace if broken?
Lights and lenses.
Tires and wheels.
Brakes and pads.
Mirrors and glass.
What should be inspected for leaks during pre-operation and daily inspections?
Axles, differentials, wheel brakes, and transmission
Engine oil, coolant, and fuel lines
Hydraulic hoses, belts, and pulleys
Battery terminals and cables
What should be done if a tire is found to be damaged or missing a valve cap?
Replace any missing valve caps and ensure the tires are inflated to the correct pressure.
Ignore the issue and continue driving.
Only replace the tire if it is completely flat.
Check the tire pressure once a month.
Which types of tires might forklifts have?
Hard-rubber tires
Foam-filled tires
Non-pneumatic tires
What should be checked on the engine during inspections?
Condition and adjustment of drive belts
Oil level and quality
Coolant level
Battery charge
What should be done in the operator's cab during inspections?
Remove any trash
Check the fuel level
Inspect the brakes
Test the lights
What should be inspected for visibility and cleaned if necessary?
Windows
Doors
Mirrors
Floors
What should be adjusted during the inspection?
Mirrors
Seat
Steering Wheel
Tire Pressure
What should be tested during the inspection?
Horn
Brakes
Lights
Tires
What should be followed according to the manufacturer's recommendations when servicing a forklift?
Service chart and hydraulic fluids and filters should be changed during scheduled maintenance or whenever the fluid breaks down due to overheating.
Only change the oil when the forklift stops working.
Ignore the service chart and perform maintenance randomly.
Use any type of hydraulic fluid regardless of specifications.
What should be done prior to performing maintenance on a forklift?
Park the forklift on a level surface, ensure the F-N-R lever is in Neutral, lower the forks and attachments to the ground, ensure the parking brake is set, and turn the engine start switch to the Off position on IC-powered forklifts.
Leave the forklift running to ensure it is operational.
Park the forklift on an incline to make it easier to access the underside.
Keep the forks raised to avoid any damage to the ground.
Why should hydraulic fluids and filters be changed during scheduled maintenance?
To prevent fluid breakdown due to overheating.
To increase the weight of the vehicle.
To reduce the speed of the vehicle.
To make the vehicle look cleaner.
Which position should the F-N-R lever be in before performing maintenance?
Neutral
Forward
Reverse
Park
What is the correct position for the engine start switch on IC-powered forklifts before maintenance?
Off position
On position
Neutral position
Park position
Accurate, up-to-date maintenance records are essential because:
They help in tracking the history of maintenance activities.
They are required for legal compliance.
They ensure the safety and reliability of equipment.
All of the above.
What should a manual list according to the maintenance records instructions?
Safety procedures
Maintenance schedules
Parts inventory
Troubleshooting steps
According to the maintenance records instructions, what should always be kept with the forklift?
The operator's manual
A fire extinguisher
A first aid kit
The maintenance log
What is the term for the periods of time between scheduled forklift inspections that are established by the Society of Automotive Engineers (SAE)?
Preventive Maintenance
Maintenance Time intervals
Required Maintenance
Walk-arounds
What is the term for scheduled service designed to prevent breakdowns and maintain peak equipment performance?
Walk-arounds
Required Maintenance
Preventive Maintenance
Maintenance Time intervals
What is the term for daily visual and operational inspections that occur prior to operating the forklift? (a)
Maintenance Time intervals
Walk-arounds
Required Maintenance
Preventive Maintenance
Which of the following are benefits of implementing a preventive maintenance program?
Higher productivity and reduced downtime
Longer lasting oil and transmission fluid
Longer lasting gauges and instruments
Assurance the lift will not break down
Which of the following are benefits of implementing a preventive maintenance program?
Higher productivity and reduced downtime
Longer lasting oil and transmission fluid
Longer lasting gauges and instruments
Assurance the lift will not break down
Using the typical periodic maintenance schedule in Appendix A, which of the following should occur at 500 hours of service?
Change the transmission oil and filter
Replace seat belts
Change engine oil and filter
Torque the engine head bolts
Using the typical periodic maintenance schedule in Appendix A, which of the following should occur at 500 hours of service?
Change the transmission oil and filter
Replace seat belts
Change engine oil and filter
Torque the engine head bolts
