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Training Day 2 Defect Quiz

Total questions: 10

Worksheet time: 8mins

Name
Class
Date
1.

What does UT stand for?

a)

Ultrathermal Thermography

b)

Unidimensional Testing

c)

Ultrasonic Testing

d)

Ultrasonic Thermography

2.

What is wrong with this weld?

a)

Excessive Indentation

b)

Cold Weld

c)

Undersized Weld

d)

Porosity

3.

What is this stud weld fault?

a)

Stud Mis-set

b)

Nothing

c)

Soiled

d)

Bond Weld

4.

What type of weld fault is shown in the image?

a)

Cladding

b)

No Weld

c)

Cold Weld

d)

Good Weld

5.

Which of these is not a primary parameter required to ensure a proper weld?

a)

Squeeze TIme

b)

Fusion Time

c)

Hold Time

d)

Weld Time

6.

Approximately how many robots are in the Body Shop?

a)

200

b)

150

c)

250

d)

250

7.

What causes this weld fault?

a)

Failure to change consumables

b)

Short electrode stick-out

c)

Excessive weaving motion

d)

Incorrect polarity parameters

8.

What type of weld is this?

a)

Mig Weld

b)

Plasma Arc Weld

c)

Electron Beam Weld

d)

Laser Weld

9.

What is the most common cause of these cold welds in the C-Pillar?

a)

Cladding

b)

Weld Gun Position

c)

Brazing

d)

Induction Parameters

10.

What actions should have been taken to ensure this did not leave the station?

a)

Q-Loop 1: Operator's inspecting their work

b)

No actions necessary

c)

Q-Loop 2: Quality gate inspection

d)

Q-Loop 3: Machine vision inspection