WorksheetsMTT Unit Review: Quality
Total questions: 96
Worksheet time: 48mins
Name
Class
Date
1.
Name:
4 lines
2.
The performance of the product as viewed by the customer is ultimately the most important measure of __________.
a)
a) Production speed
b)
b) Cost efficiency
c)
c) Employee satisfaction
d)
d) Product quality
3.
To reduce variation, minimize defects, and to shorten cycle time are considered __________ goals.
a)
a) Operational
b)
b) Human resources
c)
c) Quality
d)
d) Marketing
4.
Defect prevention is the __________ of the four types of quality costs.
a)
a) Least important
b)
b) Most cost effective
c)
c) Most expensive
d)
d) Most time-consuming
5.
A history of dependability, on time delivery, and customer satisfaction should be considered when ________.
a)
a) Evaluating a potential supplier
b)
b) Hiring new employees
c)
c) Setting sales targets
d)
d) Launching a new product
6.
A worker should __________ any time the worker notices a minor quality problem that is not critical to product function or performance.
a)
a) Notify the supervisor to determine the correct action to take
b)
b) Ignore the issue
c)
c) Report to the customer
d)
d) Fix the problem independently
7.
An employee should report to their supervisor if the following situation occurs: __________.
a)
a) The employee finishes their work early
b)
b) The employee receives a compliment from a customer
c)
c) A new team member joins
d)
d) There is an increase in the number of defective parts produced by a machine
8.
Everyone within an organization is responsible for __________ and __________ quality.
a)
a) Improving
b)
b) Decreasing
c)
c) Ignoring
d)
d) Maintaining
9.
Greater variations in a process may occur when __________.
a)
a) The equipment is new
b)
b) Unapproved process adjustments are performed
c)
c) All team members are present
d)
d) The process is well-documented
10.
Product development teams should perform a(n) __________ as early as possible during their design process.
a)
a) Employee training
b)
b) Market research
c)
c) Design Failure Mode and Effects Analysis
d)
d) Cost analysis
11.
__________ should be validated and approved to ensure accuracy.
a)
a) Customer feedback
b)
b) Employee schedules
c)
c) Marketing strategies
d)
d) Standard operating procedures
12.
The number of defects produced is a measure of __________.
a)
a) The cost of materials
b)
b) The skill of the workers
c)
c) The effectiveness of a quality assurance system
d)
d) The speed of production
13.
Companies often __________ to create a baseline measurement for improvements in machine performance.
a)
a) Reduce costs
b)
b) Increase production
c)
c) Hire more staff
d)
d) Establish a metric
14.
5S is a lean manufacturing technique that focuses on creating a___________________.
a)
a) More complex system
b)
b) Faster production line
c)
c) Clean and organized work area
d)
d) Larger workforce
15.
Companies typically include policies and procedures for continuous improvements as part of their __________.
a)
a) Employee handbook
b)
b) Marketing plan
c)
c) Financial report
d)
d) Quality Assurance system
16.
Kaizen, Kanban, and 5S are just a few of many elements used in a(n) __________ operation.
a)
a) Custom Manufacturing
b)
b) Batch Processing
c)
c) Lean Manufacturing
d)
d) Mass Production
17.
The systematic way to eliminate activities that do not add value to the product in all processes from customer order to delivery is called _____________.
a)
a) Lean manufacturing
b)
b) Customization
c)
c) Batch processing
d)
d) Mass production
18.
To identify and eliminate waste (non-value added) activities proves a company is operating in __________.
a)
a) A continuous improvement environment
b)
b) A competitive market
c)
c) A static environment
d)
d) A declining market
19.
Spreadsheets are used to perform calculations in __________ and produce graphs.
a)
a) Lines and dots
b)
b) Sections and chapters
c)
c) Rows and columns
d)
d) Pages and paragraphs
20.
Eliminating quality variances will result in _____________.
a)
a) Increased costs
b)
b) Longer production times
c)
c) More defects
d)
d) Improved process quality
21.
The quality management system that dedicates a
full time team to solving problems is called a __________ QMS.
a)
a) Lean
b)
b) Agile
c)
c) Six Sigma
d)
d) Waterfall
22.
The purpose of ISO is to __________.
a)
a) Improve quality
b)
b) Expand globally
c)
c) Reduce staff
d)
d) Increase profits
23.
Measurement is how people quantify the __________ and shape of things.
a)
a) texture
b)
b) weight
c)
c) color
d)
d) size
24.
Two systems of dimensional measurement used in manufacturing are the SI Metric System and the __________.
a)
a) European standard system
b)
b) US customary system
c)
c) Metric Imperial system
d)
d) British Imperial system
25.
In quality measurements, the ability of an instrument to repeat measurements is called its __________.
a)
a) Precision
b)
b) Resolution
c)
c) Consistency
d)
d) Accuracy
26.
In quality measurements, the extent of which the instrument measures the actual dimensions of the part is called its __________.
a)
a) Resolution
b)
b) Precision
c)
c) Accuracy
d)
d) Consistency
27.
The discrimination, which is the smallest graduation or increment of a measuring instrument, is also called __________.
a)
a) Resolution
b)
b) Precision
c)
c) Accuracy
d)
d) Calibration
28.
10 inches is the same length as _____________mm.
a)
a) 254
b)
b) 300
c)
c) 200
d)
d) 100
29.
67,500 millimeters is equal to how many kilometers?
a)
a) 0.675 km
b)
b.) 6.75 km
c)
c.) 67.5 km
d)
d.) 0.0675 km
30.
To convert from inches to millimeters, multiply the inches by __________.
a)
a) 2.54
b)
b) 10
c)
c) 100
d)
d) 25.4
31.
76.2 mm is equal to ________ inches
a)
a) 4.0
b)
b) 2.5
c)
c) 3.0
d)
d) 25.4
32.
A metric micrometer showing 16.256 mm equals ___________ in inches
a)
a) 0.625
b)
b) 0.650
c)
c) 0.675
d)
d) 0.640
33.
If a box of parts weighs 27.3 kilograms, how many pounds does it weigh?
a)
a) 60 lbs
b)
b) 50 lbs
c)
c) 80 lbs
d)
d) 70 lbs
34.
What is the most basic SI to US customary unit conversion?
a)
a) Meters to feet
b)
b) Millimeters to inches
c)
c) Liters to gallons
d)
d) Centimeters to inches
35.
How would 3/4 be written in decimal inches?
a)
a) 0.700
b)
b) 0.850
c)
c) 0.750
d)
d) 0.800
36.
What will be the final width of a part designed at a width of 2.0625 inches and you reduce it by 3/8 of an inch?
a)
a) 1.625 inches
b)
b) 1.6875 inches
c)
c) 1.725 inches
d)
d) 1.750 inches
37.
How do modern blueprints look?
a)
a) Green paper with red lines
b)
b) Black paper with white lines
c)
c) White paper with black lines
d)
d) Blue paper with white lines
38.
A process drawing shows ___________.
a)
a) Is optional for minor steps
b)
b) Each major step of the manufacturing process
c)
c) Is only used in architectural design
d)
d) Is used for artistic purposes
39.
Which drawing method is a form of free-hand drawing?
a)
a) Modeling
b)
b) Sketching
c)
c) CAD
d)
d) Drafting
40.
The title block contains the ___________.
a)
a) Designer's signature
b)
b) Part name, drawing number and information to identify the part
c)
c) Color scheme
d)
d) Material list
41.
Which type of drawing view gives the impression of a three-dimensional object?
a)
a) Perspective
b)
b) Oblique
c)
c) Orthographic
d)
d) Isometric
42.
A universal standard makes it possible for engineering drawings ___________.
a)
a) To be used in many different countries
b)
b) To be only used in the United States
c)
c) To be customized for each project
d)
d) To be unique to each company
43.
The alphabet of lines is ___________.
a)
a) A list of colors used in drawings
b)
b) A guide for text size in drawings
c)
c) A set of symbols for electrical diagrams
d)
d) A commonly accepted list of lines used to communicate the shape and detail of a part
44.
Object lines are always drawn as a thick solid line.
a)
a) True
b)
b) False
45.
What is the system of rules that specifies which type of line should be used when two lines overlap in a view?
a)
a) Line hierarchy
b)
b) Line order
c)
c) Line sequence
d)
d) Line precedence
46.
What additional view(s) may be included in a Multiview drawing if not all of the features are clear?
a)
a) Bottom, back, left
b)
b) Angular, 1st and 3rd angle
c)
c) Front, top, right
d)
d) None
47.
Which type of projection method is typically used in the United States?
a)
a) First Angle
b)
b) Second Angle
c)
c) Fourth Angle
d)
d) Third Angle
48.
Which of the following is most likely described using a one-view drawing?
a)
a) Cube
b)
b) Sphere
c)
c) Hexagonal
d)
d) Pyramid
49.
Half section views allow ___________ and external features to be shown in the same view.
a)
a) Text annotations
b)
b) Surface textures
c)
c) Color details
d)
d) Internal features
50.
What divides an object so that the sectional view can be shown?
a)
a) Cutting plane
b)
b) Break line
c)
c) Center line
d)
d) Dimension line
51.
What type of section view allows internal features to be shown within a standard view?
a)
a) Full section
b)
b) Broken out
c)
c) Half section
d)
d) Removed section
52.
Which of the following has the primary purpose of showing internal detail?
a)
a) Plan view
b)
b) Perspective view
c)
c) Elevation view
d)
d) Sectional view
53.
What is a view projected from a primary auxiliary view called?
a)
a) Isometric view
b)
b) Oblique view
c)
c) Secondary auxiliary view
d)
d) Tertiary view
54.
In Europe, drawings use first angle projection. This method is preferred by which standards organization?
a)
a) ANSI
b)
b) ISO
c)
c) BSI
d)
d) DIN
55.
The three most basic dimensions identified on drawings are __________.
a)
a) Radius, Diameter, and Circumference
b)
b) Area, Volume, and Density
c)
c) Width, Depth, and Height
d)
d) Length, Breadth, and Thickness
56.
The use of a center line plus the diameter symbol indicates that a part is __________.
a)
a) Rectangular
b)
b) Obtuse
c)
c) Cylindrical
d)
d) Conical
57.
When the same type of arc is used in more than one place, what note is included with the dimension?
a)
a) Typical (TYP)
b)
b) Repeated (REP)
c)
c) Standard (STD)
d)
d) Common (COM)
58.
Counterbore holes are best described by which of the following statements?
a)
a) A counterbore hole has an enlarged opening in the top
b)
b) A counterbore hole is tapered
c)
c) A counterbore hole is threaded
d)
d) A counterbore hole is conical
59.
Which type of hole allows the head of a bolt to rest on a flat surface below the outer surface of the part?
a)
a) Drilled
b)
b) Countersunk
c)
c) Tapped
d)
d) Counterbored
60.
What integers can be used to dimension the measurement of an angle on a blueprint?
a)
a) Decimal degrees
b)
b) Degrees, Minutes, and Seconds
c)
c) Radians
d)
d) Gradians
61.
What is a datum?
a)
a) Drawing scale
b)
b) Reference point
c)
c) Dimension line
d)
d) Measurement unit
62.
Which of the following drawing dimensioning guidelines is incorrect?
a)
a) Use consistent units
b)
b) Place dimensions outside the view
c)
c) Avoid redundant dimensions
d)
d) Include every possible dimension
63.
How is a half scale drawing written?
a)
a) 1:1
b)
b) 2:1
c)
c) 1:3
d)
d) 1:2
64.
What is the difference between local and general notes on a blueprint?
a)
a) Local notes apply to specific items or areas, while general notes apply to the entire drawing
b)
b) Local notes apply to the entire drawing, while general notes apply to specific items or areas
c)
c) Local notes are for changes, general notes are for revisions
d)
d) Local notes are for revisions, general notes are for changes
65.
What is a revision number in the title block of a blueprint used for?
a)
a) Identifying the scale of the drawing
b)
b) Tracking each time there is a change to the drawing
c)
c) Specifying the materials used
d)
d) Indicating the drawing's dimensions
66.
The tolerances that are included in a tolerance block can vary from drawing to drawing. Is this statement true or false?
a)
a) False
b)
b) True
67.
What type of drawing only has the details for that particular step of the manufacturing process?
a)
a) Schematic drawing
b)
b) Assembly drawing
c)
c) Exploded view
d)
d) Process drawing
68.
Basic and exploded view are two types of __________ drawings.
a)
a) Process
b)
b) Schematic
c)
c) Detail
d)
d) Assembly
69.
Which type of drawing shows the product as it should be put together with all of its parts in their operational positions?
a)
a) Assembly
b)
b) Schematic
c)
c) Detail
d)
d) Process
70.
A part measuring 44.85mm in the process with a tolerance of 45mm +/- .28 is considered _____________.
a)
a) Under tolerance
b)
b) Out of spec
c)
c) Over tolerance
d)
d) In spec
71.
The basic dimensions shown on a print are called __________ dimensions.
a)
a) Approximate
b)
b) Theoretical
c)
c) Actual
d)
d) Nominal
72.
The specification for the parts being produced at a workstation is 1.842 +/- .005. Is a part that measures 1.836 out of spec?
a)
a) No, it is within spec
b)
b) Yes, it is out of spec
c)
c) No, it is under spec
d)
d) Yes, it is over spec
73.
Tolerance is the total amount by which a specified __________ is allowed to vary and still be a good part.
a)
a) Dimension
b)
b) Temperature
c)
c) Weight
d)
d) Volume
74.
.001" is ________________
a)
a) One hundredth of a mm
b)
one millionth of an inch
c)
c) One tenth of an inch
d)
d) One thousandth of an inch
75.
If a product feature has a dimension of 1.800 ± .030, what is the lower tolerance
dimension?
a)
a) 1.770
b)
b.) 1.830
c)
c) 1.800
d)
d) 1.750
76.
What is a control chart used for?
a)
Speeding up production
b)
Marketing strategies
c)
Customer satisfaction
d)
Tracking process stability
77.
What does 5S stand for in manufacturing?
a)
Small, Smart, Speedy, Strong, Secure
b)
Sort, Set, Shine, Standardize, Sustain
c)
Shift, Shape, Share, Store, Show
d)
Standard, Safety, Storage, Scale, Shine
78.
What does TQM stand for?
a)
Time Quality Measure
b)
Technical Quick Methods
c)
Total Quality Management
d)
Training Quality Model
79.
What does a defect mean in quality control?
a)
A perfect product
b)
Fast delivery
c)
High demand
d)
A part not meeting specifications
80.
What must be done after calibration?
a)
Record the results
b)
Ship products
c)
Adjust machine speed
d)
Clean the tools
81.
What helps prevent mistakes during production?
a)
Following standard procedures
b)
Skipping inspection steps when you know it's good
c)
Speeding up processes as you get better
d)
Ignoring small defects that don't harm the overall product
82.
A machine shows slight errors during production. What should the operator do?
a)
Ignore if errors are small
b)
Clean the entire machine
c)
Check calibration settings
d)
Replace the machine immediately
83.
A new material for parts saves money but might lower strength. What is the best step?
a)
Run strength tests on the material
b)
Approve based on cost savings
c)
Skip tests for low-cost parts
d)
Trust supplier claims
84.
A supplier offers faster deliveries but with less precise parts. How should the company decide?
a)
Choose the faster option without review
b)
Compare costs with defect risks
c)
Always pick the precise option
d)
Alternate use of both options
85.
Testing shows a small but repeatable defect pattern. What should be the next step?
a)
Accept defects if small
b)
Increase production speed
c)
Adjust measurements manually
d)
Investigate the root cause
86.
A customer requests tighter tolerances for a key part. What should the engineering team do?
a)
Evaluate if current tools can meet the request
b)
Agree without checking capability
c)
Ignore because it’s not in the contract
d)
Delay until the next production cycle
87.
An assembly process is slower after adding extra quality checks. What can improve speed and quality?
a)
Use inline inspections
b)
Remove some quality checks
c)
Ignore speed issues
d)
Increase worker shifts
88.
First-run products don’t meet design specifications. What should the operator do first?
a)
Review process settings and test again
b)
Send parts for customer approval
c)
Adjust tolerances without discussion
d)
Halt the entire line without checks
89.
A sensor flags a product as out-of-spec, but manual checks seem fine. What’s the next step?
a)
Validate sensor accuracy with calibration
b)
Trust manual checks over sensor data
c)
Disregard sensor feedback for now
d)
Disable the sensor entirely
90.
A team notices unusual measurement variance. What action ensures consistency?
a)
Reduce checks for faster workflow
b)
Accept variance if within loose limits
c)
Perform Gage R&R (Repeatability & Reproducibility) tests
d)
Adjust final products instead
91.
If downtime increases due to extra quality checks, what is the best long-term solution?
a)
Automate checks where possible
b)
Remove checks to save time
c)
Hire more inspectors
d)
Reduce inspection frequency
92.
A new machine gives more accurate results but works slower. What should be done?
a)
Change settings for faster work
b)
Study how to keep accuracy and speed balanced
c)
Use the old machine again
d)
Keep it slow for better results
93.
Data shows humidity affects product size. What is the best action?
a)
Control humidity and run more tests
b)
Ignore if sizes are still okay
c)
Check more products without changes
d)
Stop watching humidity to save money
94.
A customer wants a new standard followed. What is the right step?
a)
Agree without checking
b)
Refuse because of cost
c)
Wait to see if others follow it first
d)
Check what changes are needed
95.
A process makes products off-target but stable. What should be done?
a)
Fix the process to hit the target
b)
Keep making products as is
c)
Change rules so the process fits
d)
Ignore unless there are complaints
96.
A sensor gives wrong sizes sometimes. What should be done?
a)
Calibrate the sensor and add automatic checks
b)
Accept average results
c)
Turn off the sensor
d)
Use hand measurements only
100 %
