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Progressive Die Design Quiz

Total questions: 12

Worksheet time: 16mins

Name
Class
Date
1.

What are the major stages in progressive die design?

a)

Product design

b)

Blank size design

c)

Strip layout design

d)

Die Design

e)

Die design flow

2.

What does shape tolerance define?

a)

Allowable range of shape

b)

Cutting clearance

c)

Positioning tolerance

d)

Surface finish

3.

What is the importance of burr direction in product design?

4 lines
4.

What are the examples of positioning tolerances?

a)

Parallelism

b)

Perpendicularity

c)

Concentricity

d)

Symmetry

e)

Roundness

5.

What factors are involved in estimating blank size design?

4 lines
6.

What factors should be considered in strip layout design?

a)

Stamping machine specifications

b)

Production method

c)

Feeding method

d)

Production volume

e)

Product ejection method

7.

What is the significance of the cutting clearance in product design?

4 lines
8.

What is the formula for calculating Cutting Force (CF)?

a)

CF = l × S × τmax

b)

CF = S × τmax

c)

CF = l × τmax

d)

CF = l + S + τmax

9.

What is the formula for calculating Cutting Clearance (CC)?

a)

CC = C × S × ∛τmax

b)

CC = C × S × √τmax

c)

CC = C + S + τmax

d)

CC = C × τmax

10.

What is the formula for calculating Economy Factor (E.F)?

a)

E.F = PRODUCT AREA × LINE NO.PITCH × STRIP WIDTH x 100%

b)

E.F = PRODUCT AREA + LINE NO.PITCH + STRIP WIDTH

c)

E.F = PRODUCT AREA / LINE NO.PITCH / STRIP WIDTH

d)

E.F = PRODUCT AREA - LINE NO.PITCH - STRIP WIDTH

11.

What is the relationship between the thickness of the die plate (H) and the Cutting Force (CF)?

4 lines
12.

What is the minimum distance for screw size M4?

a)

15 mm

b)

25 mm

c)

40 mm

d)

60 mm