WorksheetsWooden Wing Structure Mr.aziz first 40 page
Total questions: 67
Worksheet time: 34mins
What are the main lengthwise members in a wooden wing structure called?
Ribs
Spars
Stringers
What is the main material used for aircraft wooden spars?
Sitka spruce
Mahogany
Oak
Why are laminated spars often used instead of solid spars?
They look better
They are stronger and cheaper
They are lighter but equally strong
What separates the spars in a truss-type wing?
Drag wires
Compression members
Stringers
What type of members take compressive loads between spars?
Compression ribs
Drag ribs
Anti-drag wires
What component holds the truss together in a wooden wing?
Aluminum tubes
Steel wires
Wooden ribs
What is the function of drag wires in a truss-type wing?
Prevent forward movement
Oppose rearward drag forces
Prevent twisting
What do anti-drag wires prevent?
Wing bending
Rearward movement
Forward drag forces
What is a box spar?
A spar built with plywood sheets
A hollow box-shaped spar between two booms
A steel-reinforced spar
What purpose does the box structure between spars serve?
Increases wing flexibility
Adds torsional and bending strength
Reduces aerodynamic drag
Box spars were pioneered during which era?
WWII
WWI
Post-war period
What materials connect the upper and lower belts of a wooden box spar?
Aluminum webs
Plywood webs
Metal straps
What do plywood webs in a box spar strengthen?
Compression members
Tension ribs
Drag wires
What is essential before inspecting wooden aircraft structure?
Drying the aircraft
Painting the wood
Applying glue
A musty smell during inspection indicates:
Fuel leakage
Fungus or dampness
Glue failure
Before starting inspection, where should the aircraft be kept?
Outside in sunlight
In a dry, well-ventilated hangar
In humid conditions
What is the first external check in wooden aircraft inspection?
Check the varnish
Look for gross deformation
Test glue joints
Which of the following can cause glue joint deterioration?
UV exposure
Temperature extremes and moisture
Excessive varnish
What promotes rapid deterioration inside structures?
Fuel vapor
Stagnant moisture
Airflow
Splits in proofed fabric covering indicate:
Paint peeling
Hidden plywood defects
Over-tightened fabric
Which tool is best used to inspect glue lines closely?
Magnifying glass
Flashlight
Caliper
When inspecting a glue line, paint coatings should be:
Left intact
Carefully scraped away
Washed with solvent
What indicates a defective glue joint?
Smooth shiny surface
Feeler gauge penetration possible
Even color across glue line
Why must the surrounding wood be dry when checking glue lines?
Moisture closes the joint, hiding defects
Dry wood prevents cracking
Moisture interferes with varnish
What can give a false impression of glue condition?
Pressure from bolts or fittings
Too much varnish
Heat treatment
What indicates dry rot in timber?
Glossy surface
Crumbling wood patches
White fungus
What does dark discoloration or grey streaks in wood indicate?
Excess varnish
Water penetration
Fungus attack
What can the corrosion of screws reveal?
Glue quality
Water soakage
Fungus attack
What type of screws are normally used in wooden structures?
Stainless steel
Plain brass
Copper alloy
When replacing screws, what rule is followed?
Same size
One size larger
One size smaller
What can blocked drain holes cause?
Structural warping
Water soakage
Paint cracking
Shrinkage of timber can cause:
Tighter bolts
Loosened fittings
Reduced flexibility
How can shrinkage be detected?
Use of moisture meter
Insert thin feeler gauge under fittings
Tapping test
What defect appears as elongated bolt holes?
Crushing of fibers
Glue failure
Knot tear
How are elongated bolt holes repaired?
Filling with glue
Installing steel bushes
Inserting dowels
What causes bruising and crushing of members?
Over-tightening bolts
Excess humidity
UV exposure
What is another term for compression failure?
Compression shake
Glue split
Knot rupture
How can compression failures be detected?
Tapping the member
Shining a light along the grain
Soaking in water
What causes ring-shake defects?
Fungus growth
Frost after rainfall
Poor sawing
What does dote disease look like?
Grey patches
Brownish-yellow oil-like spots
White powdery rings
What should be done with wood infected by dote disease?
Dry and reuse it
Treat with varnish
Burn it
Decay or rot appears as:
Blue stain
Brown, charred-like wood
Glossy black marks
What is the grain inclination limit for grade A spruce?
1 in 12
1 in 15
1 in 10
What is the grain inclination limit for grade B spruce?
1 in 12
1 in 15
1 in 20
What is the most dangerous type of timber shake?
Compression-shake
Heart-shake
Ring-shake
What type of defect is caused by frost after heavy rainfall?
Heart-shake
Ring-shake
Pitch hole
What should be the moisture content of seasoned timber used in aircraft?
10% ± 1
15% ± 2
20% ± 3
Which tool provides a quick moisture measurement?
Hygrometer
Marconi Moisture Meter
Wood hydrometer
The formula for moisture content uses:
Dry weight and wet weight
Volume and density
Temperature and humidity
Rift-sawing means cutting:
Tangentially to the rings
Along the radius of the annual rings
Across the grain
Tangential-sawing is also known as:
Quarter sawing
Slash sawing
Rift sawing
What do pitch holes normally appear near?
Knots
Heartwood
Bark edge
Blue stain occurs only in:
Heartwood
Sapwood
Plywood
What are gum pockets?
Vertical or horizontal resin cavities
Areas of fungal rot
Knots filled with glue
How should dead gum pockets be treated?
Accepted
Repaired
Rejected
Which type of knot has no fiber connection to the surrounding wood?
Dead knot
Bud knot
Pin knot
What is the usual diameter limit for acceptable knots?
1/2 inch
1/4 inch
3/4 inch
Clusters of pin knots in a board should be:
Glued
Rejected
Repaired
Why are synthetic resin adhesives used in wooden structures?
To replace varnish
To avoid stresses from mechanical joints
To improve aerodynamics
Synthetic resin adhesives consist of:
Glue and powder
Resin and hardener
Varnish and solvent
Synthetic resin adhesives develop strength through:
Heat
Chemical reaction between resin and hardener
Air drying
Powder resins must be mixed with:
Water
Alcohol
Solvent
Liquid resin is mixed with:
Hardener
Powder resin
Water
What is “maturation time” for adhesives?
Time allowed for glue to dry
Time between mixing and use
Time to reach full strength
What is “pot life” of an adhesive?
Time until mixed adhesive becomes unusable
Time before storage expires
Duration between application and curing
What should be done if the shelf-life of resin has expired?
Add more hardener
Use with extra curing time
Dispose of it
What storage temperature should not be exceeded for adhesives?
15°C
21°C
30°C
