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Spindle Speeds For Drilling

Total questions: 10

Worksheet time: 11mins

Name
Class
Date
1.
Question Image

For the Spindle Speed formula shown, match the variables to what they represent

a)

Spindle speed (rev/min)

1.

RPM

b)

Cutting Speed (m/min)

2.

CS

c)

Diameter of drill bit (mm)

3.

D

2.

Match the materials to their correct CS value range

a)

80 to 150

1.

Aluminium

b)

40 to 80

2.

Brass

c)

15 to 30

3.

Cast Iron

d)

20 to 40

4.

Copper

e)

20 to 30

5.

Mild Steel

3.

Using the Spindle Speed Formula shown, determine the approx. spindle speed needing for:

Drilling a 6 mm hole in an aluminium workpiece.

a)

4,000 rev/min

b)

8,000 rev/min

c)

2,000 rev/min

d)

6,000 rev/min

4.

Using the Spindle Speed Formula shown, determine the approx. spindle speed needing for:

Drilling a 12 mm hole in a copper workpiece.

a)

550 rev/min

b)

1,000 rev/min

c)

250 rev/min

d)

125 rev/min

5.

Using the Spindle Speed Formula shown, determine the approx. spindle speed needing for:

Drilling a 3.5 mm hole in a mild steel workpiece.

a)

2000 rev/min

b)

1,000 rev/min

c)

3000 rev/min

d)

500 rev/min

6.

Using the Spindle Speed Formula shown, determine the approx. spindle speed needing for:

Drilling a 13 mm hole in a cast iron workpiece.

a)

470 rev/min

b)

175 rev/min

c)

350 rev/min

d)

650 rev/min

7.

Using the Spindle Speed Formula shown, determine the approx. spindle speed needing for:

Drilling a 5.1 mm hole in a brass workpiece.

a)

500 rev/min

b)

1,500 rev/min

c)

3,500 rev/min

d)

2,500 rev/min

8.

Calculate the spindle speed required to drill a 6.2 mm hole in a mild steel plate with CS value of 20.

Give your answer to one decimal place.

9.

Generally, for smaller drill bit sizes you should set the pillar drill to​ (a)   spindle speeds, whereas for bigger drill bit sizes you should use a​ (b)   spindle speed.

Choose from the below words
higher
lower
10.

Generally, when drilling on harder metals with lower CS values, you should set the pillar drill to​ (a)   spindle speeds, whereas when drilling on softer metals with higher CS values you should use a​ (b)   spindle speed.

Choose from the below words
higher
lower