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SAFE WELDING AND CUTTING OPERATION

Total questions: 20

Worksheet time: 10mins

Name
Class
Date
1.

Before lighting the torch in a machinery space, the welder should first confirm that the area has:

a)

Stable foot rails

b)

Clear air paths

c)

Cold tool racks

d)

Dry lift cages

2.

The most reliable indicator that acetylene supply hoses are safe for use is:

a)

Equal hose bends

b)

Firm hose grips

c)

Clean hose threads

d)

No soft spots

3.

When adjusting regulator pressure, the safest procedure is to:

a)

Turn half turn

b)

Open slowly

c)

Push inward

d)

Tap lightly

4.

A flashback arrestor primarily protects against:

a)

High flame drift

b)

Reverse gas burn

c)

Long spark trails

d)

Low torch hiss

5.

During gas cutting near tanks, the welder must ensure:

a)

Tight hatch lids

b)

Inert space air

c)

Cold plating tops

d)

Clean rail eyes

6.

If the torch tip overheats, the best corrective action is to:

a)

Dip in water

b)

Reduce flame

c)

Close oxygen

d)

Pull distance

7.

The safest way to shut down gas welding equipment is to close:

a)

Torch oxygen first

b)

Torch fuel first

c)

Cylinder fuel first

d)

Cylinder oxygen first

8.

A regulator creep condition is suspected when:

a)

Pressure holds low

b)

Pressure rises idle

c)

Gauge line rattles

d)

Needle drops slow

9.

To prevent hose flashbacks during vertical cutting, operators should:

a)

Keep torch steady

b)

Lower flow rate

10.

During confined-space welding, continuous monitoring must verify:

a)

Still air lines

b)

Safe oxygen band

c)

Cool bulkhead skin

d)

Low floor drafts

11.

Oily surfaces must be cleaned before heating because residues may:

a)

Slow flame rise

b)

Produce toxic gas

c)

Reduce plate heat

d)

Create soft slag

12.

Onboard oxygen cylinders should be secured in upright position mainly to avoid:

a)

Valve shear

b)

Line twists

c)

Rack slip

d)

Hose stains

13.

A leaking acetylene valve is most safely checked by using:

a)

Cold cloth pad

b)

Mild soap mix

c)

Dry wipe end

d)

Light air jets

14.

A junior welder reports intermittent popping at the torch while cutting brackets near a paint-store bulkhead. The most likely cause is:

a)

Tip partial block

b)

Low plate heat

c)

High gas swirl

d)

Mild rod bends

15.

While replacing a cracked ladder bracket, the welder detects a strong smell of solvent from nearby cleaning activity. The safest response is to:

a)

Suspend task

b)

Move forward

c)

Shield fumes

d)

Raise flame gap

16.

You are cutting an old bulkhead section. Slag begins collecting in a narrow recess overhead, threatening to fall. The proper action is to:

a)

Stop and clear

b)

Tilt torch more

c)

Increase speed

d)

Extend hose run

17.

During torch setup, you notice that the acetylene gauge slowly rises despite the valve being fully closed. This indicates:

a)

Regulator creep

b)

Weak grip cap

c)

Light seat dirt

d)

Long stem play

18.

While welding a new bracket in the steering gear room, frequent machinery vibrations cause the torch hose to rub against a sharp corner. You should:

a)

Re-route hose

b)

Add more heat

c)

Raise torch grip

d)

Shorten travel

19.

You are assigned to cut a drain line near the boiler front. Heat from operation is affecting your gas equipment. The safest action is to:

a)

Cool zone first

b)

Lift flame arc

c)

Shorten preheat

d)

Shift foot rest

20.

During a tank-top weld repair, the torch begins to hiss unusually after a flashback event. The appropriate action is to:

a)

Swap torch unit

b)

Drop flow rate

c)

Turn plate side

d)

Move work pad