WorksheetsSAFE WELDING AND CUTTING OPERATION
Total questions: 20
Worksheet time: 10mins
Before lighting the torch in a machinery space, the welder should first confirm that the area has:
Stable foot rails
Clear air paths
Cold tool racks
Dry lift cages
The most reliable indicator that acetylene supply hoses are safe for use is:
Equal hose bends
Firm hose grips
Clean hose threads
No soft spots
When adjusting regulator pressure, the safest procedure is to:
Turn half turn
Open slowly
Push inward
Tap lightly
A flashback arrestor primarily protects against:
High flame drift
Reverse gas burn
Long spark trails
Low torch hiss
During gas cutting near tanks, the welder must ensure:
Tight hatch lids
Inert space air
Cold plating tops
Clean rail eyes
If the torch tip overheats, the best corrective action is to:
Dip in water
Reduce flame
Close oxygen
Pull distance
The safest way to shut down gas welding equipment is to close:
Torch oxygen first
Torch fuel first
Cylinder fuel first
Cylinder oxygen first
A regulator creep condition is suspected when:
Pressure holds low
Pressure rises idle
Gauge line rattles
Needle drops slow
To prevent hose flashbacks during vertical cutting, operators should:
Keep torch steady
Lower flow rate
During confined-space welding, continuous monitoring must verify:
Still air lines
Safe oxygen band
Cool bulkhead skin
Low floor drafts
Oily surfaces must be cleaned before heating because residues may:
Slow flame rise
Produce toxic gas
Reduce plate heat
Create soft slag
Onboard oxygen cylinders should be secured in upright position mainly to avoid:
Valve shear
Line twists
Rack slip
Hose stains
A leaking acetylene valve is most safely checked by using:
Cold cloth pad
Mild soap mix
Dry wipe end
Light air jets
A junior welder reports intermittent popping at the torch while cutting brackets near a paint-store bulkhead. The most likely cause is:
Tip partial block
Low plate heat
High gas swirl
Mild rod bends
While replacing a cracked ladder bracket, the welder detects a strong smell of solvent from nearby cleaning activity. The safest response is to:
Suspend task
Move forward
Shield fumes
Raise flame gap
You are cutting an old bulkhead section. Slag begins collecting in a narrow recess overhead, threatening to fall. The proper action is to:
Stop and clear
Tilt torch more
Increase speed
Extend hose run
During torch setup, you notice that the acetylene gauge slowly rises despite the valve being fully closed. This indicates:
Regulator creep
Weak grip cap
Light seat dirt
Long stem play
While welding a new bracket in the steering gear room, frequent machinery vibrations cause the torch hose to rub against a sharp corner. You should:
Re-route hose
Add more heat
Raise torch grip
Shorten travel
You are assigned to cut a drain line near the boiler front. Heat from operation is affecting your gas equipment. The safest action is to:
Cool zone first
Lift flame arc
Shorten preheat
Shift foot rest
During a tank-top weld repair, the torch begins to hiss unusually after a flashback event. The appropriate action is to:
Swap torch unit
Drop flow rate
Turn plate side
Move work pad
