WorksheetsComposite Materials Quiz
Total questions: 70
Worksheet time: 35mins
What is a composite material?
A homogeneous material composed of identical constituents.
A heterogeneous combination of two or more materials differing in form or composition that remain separate at their interface.
A pure metal alloy.
A mixture where the constituents dissolve completely.
In a composite, the interface between constituents:
Completely dissolves.
Partially reacts forming a new compound.
Remains distinct and separate.
Is eliminated through heat treatment.
Which of the following is a type of composite based on reinforcement?
Metallic
Ceramic
Fiber-reinforced
Thermoplastic
Biocomposites can be categorized as:
Polymer–metal composites only.
Natural or biofibre-based and synthetic fibre-based composites.
Metallic and ceramic composites.
Hybrid ceramics.
Hybrid composites are made by combining:
Metal and ceramic only.
Two or more types of fibres or matrices.
Liquid and solid phases.
Crystalline and amorphous polymers.
Which is a structural composite?
Laminate
Polymer
Ceramic
Metal
Natural fibre reinforced composites are made of:
Synthetic fibres and thermosets.
Plant-based fibres in polymer matrices.
Metal oxides and resins.
Carbon fibres in ceramics.
One major advantage of natural fibre composites is:
Non-biodegradability.
Low strength.
Renewable and eco-friendly raw materials.
High density.
Which technique is used for short or chopped fibres in composite processing?
Filament winding
SMC/BMC (Sheet or Bulk Moulding Compression)
Pultrusion
Injection moulding
Filament winding is primarily used to manufacture:
Flat panels.
Hollow circular or prismatic parts like pipes and tanks.
Laminated sheets.
Pellets for extrusion.
Resin Transfer Moulding (RTM) involves:
Open mould and brushing resin.
Injecting resin under pressure into a closed mould with dry fibres.
Extrusion of molten thermoplastic.
Heating granules in a compression mould.
Injection moulding is ideal for:
One-off prototype production.
Mass production of complex plastic parts.
Thermoset curing only.
Simple shapes with low precision.
Blow moulding produces:
Solid rods.
Hollow plastic objects by inflating molten tubes (parisons).
Coated fibres.
Reinforced laminates.
Thermoforming involves:
Cooling molten resin in molds.
Heating plastic sheets until soft and shaping them in molds.
Injecting resin into cavities.
Crosslinking monomers.
Calendering produces:
Hollow objects.
Continuous sheets or films with controlled thickness.
Reinforced rods.
Cured thermosets only.
Spin coating is used to:
Form thin polymer films on flat substrates.
Produce thick coatings on rough surfaces.
Inject molten resin into molds.
Apply adhesive layers on fibres.
Which property is enhanced in fibre-reinforced composites?
Strength-to-weight ratio.
Density.
Conductivity.
Brittleness.
Hand lay-up method involves:
Automated fibre placement.
Manually placing dry fibres and brushing resin onto them.
Resin injection under vacuum.
Compression curing.
The key factors affecting manufacturing process selection include:
Color and texture.
Production rate, cost, part size and strength requirements.
Aesthetic appeal only.
Curing temperature only.
Composite density is calculated as:
Volume / Mass
Mass / Volume
Force / Area
Load / Elongation
Void content in composites is determined using:
ASTM D543
ASTM D2734
ASTM D638
ASTM D256
Water absorption is measured using:
ASTM D1895
ASTM D570
ASTM D2734
ASTM D3039
Chemical resistance tests (ASTM D543) check:
Flexural strength.
Weight change after exposure to chemicals.
Melting point.
Electrical conductivity.
Tensile tests for biocomposites follow:
ASTM D543
ASTM D638 or D3039
ASTM D790
ASTM D785
Flexural tests (bending) use which standard?
ASTM D790
ASTM D256
ASTM D2734
ASTM D3039
Impact strength (toughness) is determined by:
Izod test (ASTM D256).
Rockwell hardness.
TGA analysis.
Compression test.
Hardness testing in biocomposites commonly uses:
Rockwell hardness test (ASTM D785).
Vickers test.
Charpy test.
Brinell test.
Non-destructive testing (NDT) identifies:
Structural color changes.
Internal and surface defects without damaging the specimen.
Density variations.
Optical properties only.
Which method detects internal cracks using sound waves?
Radiography (RT)
Ultrasonic testing (UT).
Thermography.
Visual inspection.
Which NDT technique uses X-rays to locate internal voids?
Radiography (RT).
Ultrasonic testing.
Shearography.
Acoustic emission.
In SEM imaging, gold sputtering is used to:
Colorize images.
Prevent surface charging and improve conductivity.
Increase tensile strength.
Remove organic content.
EDX analysis provides:
Crystallinity percentage.
Elemental composition of the material.
Optical transmittance.
Flexural strength.
XRD determines whether a material is:
Amorphous or crystalline.
Conductive or insulating.
Organic or inorganic.
Brittle or ductile.
FT-IR spectroscopy identifies:
Functional groups and chemical structure changes.
Crystalline peaks.
Tensile strength.
Density variation.
Thermogravimetric analysis (TGA) measures:
Weight change of a sample with temperature increase.
Elastic modulus.
Density.
Optical thickness.
Differential Scanning Calorimetry (DSC) is used to determine:
Thermal transitions like Tg and Tm.
Sample composition.
Optical refractive index.
Void percentage.
The % crystallinity from XRD is calculated by:
(Area of crystalline peaks / Total area of peaks) × 100.
(Mass / Volume) × 100.
(Peak intensity / Background) × 10.
(Height difference / Width).
UV degradation of biocomposites primarily affects:
Lignin in fibres.
Hemicellulose only.
Crystalline cellulose.
Resin interface only.
Which component is most responsible for moisture absorption in biocomposites?
Hemicellulose.
Lignin.
Crystalline cellulose.
Polyester.
Toughness of a biocomposite is measured by:
Izod or Charpy impact tests.
Rockwell hardness.
Density measurement.
Tensile modulus.
Which process causes degradation of natural fibre composites under sunlight exposure?
UV photodegradation.
Chemical oxidation.
Thermal decomposition.
Hydrolysis.
During UV degradation, lignin in fibres primarily:
Strengthens the matrix.
Absorbs radiation and forms chromophoric groups leading to degradation.
Prevents chain scission.
Increases crystallinity.
Which degradation mechanism involves the formation of hydroperoxy radicals and quinones?
Photodegradation.
Biodegradation.
Thermal degradation.
Hydrolysis.
Which component of the cell wall contributes most to biological degradation?
Hemicellulose.
Lignin.
Crystalline cellulose.
Polyester.
Which constituent mainly affects thermal degradation?
Hemicellulose.
Lignin.
Cellulose.
Resin.
Which cell wall component improves strength in natural fibre composites?
Crystalline cellulose.
Hemicellulose.
Lignin.
Resin.
Which material is most responsible for moisture absorption in fibres?
Hemicellulose.
Lignin.
Crystalline cellulose.
Resin filler.
According to ASTM D1895, which property is measured?
Density.
Tensile strength.
Flexural modulus.
Chemical resistance.
Which ASTM standard measures void content in composites?
D2734.
D543.
D638.
D790.
Water absorption and thickness swelling are both measured using:
ASTM D570
ASTM D543
STM D3039
ASTM D256
Chemical resistance testing (ASTM D543) measures:
Swelling ratio
Weight change after chemical exposure
Hardness
Elastic modulus
Which mechanical property test measures modulus, strength, and ductility?
Tensile test (ASTM D638 / D3039)
Impact test (ASTM D256)
Hardness test (ASTM D785)
Compression test
Flexural strength and modulus are determined by:
ASTM D790
ASTM D2734
ASTM D3039
ASTM D785
Impact resistance or toughness is evaluated using:
Izod test (ASTM D256)
Rockwell test
DSC
FT-IR
Which hardness test is commonly used for biocomposites?
Rockwell hardness (ASTM D785)
Brinell test
Vickers test
Mohs test
Visual Testing (VT) is used to detect:
Internal voids
Surface defects visible to the eye
Delamination through heat
Strain variations
Ultrasonic Testing (UT) detects:
Internal cracks and voids using sound waves
Surface color changes
Radiation damage
Chemical contamination
Radiographic Testing (RT) identifies:
Elemental composition
Internal defects using X-rays
Molecular structure
Surface roughness
Thermography identifies voids or delaminations by detecting:
Heat flow or temperature patterns
Sound waves
Electron emission
Magnetic response
Acoustic Emission (AE) analysis detects:
Chemical reactions
Crack growth by sound release
Radiation intensity
Thermal expansion
Shearography detects:
Strain variations and structural instability in composites
Optical transparency
Density variations
Colour defects
SEM (Scanning Electron Microscopy) provides:
Mechanical properties
Images of fibre–matrix bonding and fracture surfaces
Optical transparency data
Chemical spectra only
EDX (Energy Dispersive X-ray) provides information about:
Thermal decomposition
Elemental composition and mapping
Hardness distribution
Optical clarity
XRD (X-Ray Diffraction) analysis provides:
Crystallinity and crystal structure information
Functional groups
Moisture content
Flexural modulus
FT-IR (Fourier Transform Infrared) detects:
Functional groups and surface chemical changes after treatment
Crystalline order only
Hardness
Thermal stability
TGA (Thermogravimetric Analysis) measures:
Weight loss with increasing temperature
Heat absorption
Hardness
Optical absorption
DSC (Differential Scanning Calorimetry) measures:
Heat flow during heating or cooling, showing Tg and Tm
Weight loss over time
Impact energy
Strain at failure
Which test measures strain variations particularly useful for composites?
Shearography
Radiography
Ultrasonics
Visual testing
Which test shows the fibre–matrix bonding interface?
SEM imaging
TGA
DSC
XRD
Which property is determined using ASTM D1895?
Density
Flexural modulus
Chemical resistance
Void content
