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WorksheetsProduct Design 2 & 3
Total questions: 79
Worksheet time: 40mins
Name
Class
Date
1.
What is the name of this tool
(a)
2.
Name a suitable manufacturing method to create the product below efficiently
(a)
3.
List three advantages that your answer for the previous question offers over traditional processes.
4 lines
4.
Name a suitable manufacturing method to create this casing for a battery operated drill
(a)
5.
For the stated method describe each stage in order using appropriate technical terms
4 lines
6.
Name a suitable manufacturing method to create this water bottle
(a)
7.
For the stated method describe each stage in order using appropriate technical terms
4 lines
8.
Explain the following term: Forming
4 lines
9.
Explain the following term: Redistribution
4 lines
10.
Explain the following term: Wastage
4 lines
11.
Name a suitable metal process used to create the product in the image
(a)
12.
Name a suitable metal process used to create the product in the image
(a)
13.
Name a suitable metal process used to create the product in the image
(a)
14.
Name a suitable metal process used to create the product in the image
(a)
15.
Name a suitable metal process used to create the product in the image
(a)
16.
Which of the following is the most suitable fabrication method for...........A bike?
a)
MIG welding
b)
Tig welding
c)
Oxy-acetylene welding
d)
Spot welding
e)
Soldering
17.
Which of the following is the most suitable fabrication method for...........joining thinner gauge mild steel tube or bar?
a)
Brazing
b)
MIG welding
c)
Tig welding
d)
Oxy-acetylene welding
e)
Spot welding
18.
Which of the following is the most suitable fabrication method for...........Stainless steel ladders for swimming pools?
a)
Tig welding
b)
MIG welding
c)
Oxy-acetylene welding
d)
Spot welding
e)
Soldering
19.
Which of the following is the most suitable fabrication method for...........lightweight applications in thin gauge metals such as silver or gold
a)
Soldering
b)
MIG welding
c)
Tig welding
d)
Oxy-acetylene welding
e)
Spot welding
20.
Which of the following is the most suitable fabrication method for...........joining mild steel sheets at points along a length
a)
Spot welding
b)
MIG welding
c)
Tig welding
d)
Oxy-acetylene welding
e)
Soldering
21.
Name the temporary fixing in the image
(a)
22.
Name the temporary fixing in the image
(a)
23.
Name the temporary fixing in the image
(a)
24.
Name the wood joint in the picture
(a)
25.
Name the wood joint in the picture
(a)
26.
Name the wood joint in the picture
(a)
27.
Name the wood joint in the picture
(a)
28.
Suggest a suitable wood joint for making a picture frame?
(a)
29.
What is the collective term for these types of fixtures?
(a)
30.
What are the benefits to a manufacturer of using these types of fittings rather than traditional wood joints?
4 lines
31.
True or false? Steam bending wood is quicker than laminating wood?
a)
True
b)
False
32.
True or false? Steam bending wood is less wasteful than laminating wood?
a)
True
b)
False
33.
Name one of three wood wasting machine processes
(a)
34.
Name one of three wood wasting machine processes
(a)
35.
Name one of three wood wasting machine processes
(a)
36.
True or false? A fixture is a device used to control the motion of a tool, it holds the work and guides the tool, eliminating the need for repeatedly marking out
a)
True
b)
False
37.
True or false? A Jig is something such as a clamping frame that holds work in a given position while a manufacturing process takes place
a)
True
b)
False
38.
Why are finishes used?
a)
Aesthetics
b)
Protect against decay and corrosion
c)
Prevent the material absorbing moisture
d)
Protect against insect attack
e)
Cheaper
39.
Give an example of a product that is made using over-moulding and describe the reasons this process has been used.
4 lines
40.
Explain why a car manufacturer may use acrylic spray paints to colour car part instead of using pre pigmented car part?
4 lines
41.
Name the process used to manufacture the red handle
(a)
42.
Explain the following terms
Computer aided design:
a)
the use of computer-based software to aid in design processes
b)
the use of software and computer-controlled machinery to automate a manufacturing process.
c)
indicates computer software and electronics controlled machines instead of a direct human operator.
43.
Explain the following term
Computer numerically controlled routing:
a)
the use of computer-based software to aid in design processes
b)
the use of software and computer-controlled machinery to automate a manufacturing process.
c)
indicates computer software and electronics controlled machines instead of a direct human operator.
44.
Explain the following term
Computer aided manufacture:
a)
the use of computer-based software to aid in design processes
b)
the use of software and computer-controlled machinery to automate a manufacturing process.
c)
indicates computer software and electronics controlled machines instead of a direct human operator.
45.
What does FEA stand for?
a)
Final Evaluation Assessment
b)
Finite Elemental Assessment
c)
Finite Element Analysis
d)
Finite Element Assessment
46.
Explain how finite element analysis (FEA) is used by designers.
4 lines
47.
Which of the following products would benefit from computational fluid dynamics (CFD) testing.
a)
A car
b)
A central heating system
c)
A boat
d)
A childs toy
e)
Furniture
48.
What does RFID stand for and what is it?
(a)
49.
What is a ‘rapid prototype’?
4 lines
50.
What is a product design specification?
4 lines
51.
How is it useful?
4 lines
52.
What specification points are there? At least 8
4 lines
53.
Explain the term ergonomics.
4 lines
54.
Explain the difference between visual appearance models and working prototypes.
4 lines
55.
Which is the correct definition for ‘anthropomorphism’.
a)
The use of recognisable human characteristics within design
b)
The use of measurements of the human body in relation to design
c)
The use of design inspirations relating to the natural world
56.
What is the difference between complimentary and analogous colours.
4 lines
57.
What is the correct definition of ergonomics ?
a)
The measurements of the human body in relation to design
b)
The study of human interaction with products that avoid discomfort or stress
c)
Human characteristics used within design
58.
What is the correct definition of anthropometrics?
a)
The measurements of the human body in relation to design
b)
The study of human interaction with products that avoid discomfort or stress
c)
Human characteristics used within design
59.
Explain term inclusive design.
4 lines
60.
Which explanation best describes the term empathic design.
a)
Simulating of conditions of potential users to facilitate more inclusive design
b)
Putting yourself in someone else's shoes
c)
Simulating physical disabilities to understand how people use products
d)
Designing products for ease of use for the maximum number of people
61.
In terms of health and safety, what do employers need to ensure? (at least 4 examples).
4 lines
62.
In terms of health and safety, what do employees need to ensure? (at least 2 examples).
4 lines
63.
Give 5 examples of safe working practices that would apply in schools, colleges and industry.
4 lines
64.
What year was the health and safety at work act introduced?
a)
1970
b)
1972
c)
1974
d)
1976
e)
1978
65.
What does the acronym COSHH stand for?
4 lines
66.
Identify the following symbols:
4 lines
67.
What is a safety precaution?
4 lines
68.
What is a risk assessment?
4 lines
69.
What is the consumer rights act 2015?
a)
Legislation that gives consumers certain rights and protects them from faulty products
b)
Legislation that allows protection for intellectual property
c)
Legislation that means 'the customer is always right'
d)
Legal protection for all products bought post 2015
70.
What does this symbol mean with regards to a product?
4 lines
71.
State the 6 R’s of sustainability and explain each one.
4 lines
72.
Explain the term cradle to the grave.
4 lines
73.
Explain the term cradle to the cradle.
4 lines
74.
Explain the term feasibility study, and name three ways in which a feasibility study can be carried out.
4 lines
75.
Explain the term cycle time.
4 lines
76.
Explain the term Takt time.
4 lines
77.
How is labelling used in advertising? Give at least three examples.
4 lines
78.
What things are important to consider with global marketing? Give an example.
4 lines
79.
Give two examples of how social media can be used for advertising.
4 lines
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