Designers must ensure products meet customer and _______ requirements.

Designers must ensure products can be produced with the _______ / technology available.

Designers must ensure products can be produced to _______ and within required timescale.

Often a _______ study is carried out to assess the practicability of the proposed product.

When producing a prototype, what is essential for production to be accurately planned?

A detailed product design specification is vital to give a clear list of the client's ______ requirements.

The development stage must allow the prototype to be tested against the specification. This can be done using which of the following?

Using a manual lathe can achieve an accuracy of +/- 0.0001 mm.

The successful manufacture of the product on any scale of production requires a clear schedule, with deadlines and QC checks embedded throughout. What does the type of inspections depend on?

Which pre-production Quality assurance (QA) procedure is used to ensure accuracy and involves computer-aided design?

Which pre-production QA procedure involves creating detailed plans with specific tolerances?

Which pre-production QA procedure involves building physical or mechanical representations of the product?

Which pre-production QA procedure relies on input from clients and colleagues to ensure accuracy?

Which Quality control (QC) check during production focuses on the appearance of the product?

Which QC check uses flexible measuring equipment such as vernier calipers to check dimensions of parts and the overall product?

Which QC check ensures that machines and tools are properly aligned during production?

Which QC check involves verifying the correct assembly of multiple components?

Which of the following is a pre-production Quality assurance (QA) procedure used to ensure accuracy in small, medium, and large scale productions?

Which of the following is used to gather client feedback during pre-production to ensure accuracy?

Non destructive testing and destructive testing are examples of ________ used in pre-production to ensure accuracy.

Visual aesthetic checks during regular sampling are part of which stage in production?

Dimension checks using flexible measuring equipment (vernier caliper’s) of individual parts and the overall product are performed during ________ to ensure accuracy.

Machine tooling and alignment calibrations are examples of ________ checks during production.

Quality checks of the manufactured finish are performed to ensure the product meets the required ________.

Tolerance dimensions checks using fixed specific measuring systems are part of:

What does QA refer to in the context of production? Fill in the blank: QA refers to the procedure and policies put in place to reduce ______ and ensure products are produced accurately within the acceptable tolerances.

Which quality management standard should suppliers hold for sourcing materials and components according to QA procedures?

Fill in the blank: Setting specific ______ ranges for product moulding ensures effective filling of cavities and speeds of cooling.

Fill in the blank: Setting rigid maintenance schedules for machinery ensures cutters are machining within ______.

As the effectiveness of QA procedures increases, what happens to the number of QC issues and waste products?

Quality assurance: Which technologies can designers use to model production procedures prior to production to ensure products are accurately produced the first time?

Quality assurance: What can CAD software be used for in the production process?

Quality assurance: FEA (finite element analysis) can be used to ______ stresses that a component may face during use.

What is the purpose of using specific forms of CFD (computational fluid dynamics) such as MFA (mould flow analysis)?

Quality assurance: True or False: The design of components is often modified to help QC checks, such as embossing numbers on glass bottles to trace issues back to the mould.

Quality assurance: Multiple part moulds allow manufacturers to ______ if errors are found rather than replacing the whole thing.

What is the purpose of Six Sigma?

Fill in the blank: Six Sigma aims to _______ variation in manufacturing.

Fill in the blank: Six Sigma helps to increase _______ and efficiency when manufacturing.

Fill in the blank: Six Sigma works to decrease _______ and time taken.

What does DMAIC stand for in Six Sigma?

What is the issue in the process according to the 'Define' stage of Six Sigma?

What step in Six Sigma involves taking steps to measure the extent of the issue?

Which stage of Six Sigma is about determining where the issues occurred and how to rectify them?

In Six Sigma, which stage introduces procedures to rectify the issues identified?

Which stage of Six Sigma ensures the modified procedures are implemented and maintained through quality assurance?

Why is it called Six Sigma?

What is the goal of Six Sigma in terms of defects per million opportunities?

What does the 'D' in the Six Sigma DMAIC cycle stand for?

Which step in the DMAIC cycle involves 'Document the Process'?

Fill in the blank: The 'A' in DMAIC stands for _________?

Which of the following is NOT a part of the 'Define' step in DMAIC?

Which step in DMAIC focuses on 'Identify and Remove Wastes'?

Fill in the blank: In the 'Measure' step, you collect ________ data.

Which of the following is an action in the 'Improve' step?

Fill in the blank: One of the 7 wastes in lean manufacturing is ____________, which refers to unnecessary movement of products or materials.

Fill in the blank: ____________ is a waste that involves excess materials or products being stored, leading to inefficiency.

Fill in the blank: ____________ is the waste of producing more than what is needed or before it is needed.

Fill in the blank: ____________ refers to doing more work or adding more features than required by the customer.

Fill in the blank: ____________ is the waste caused by errors or flaws in products or processes.

Lean Six Sigma: The TIMWOOD waste reduction strategy of lean manufacture gives clear guidance on forms of inefficiency that need to be addressed. What is the main purpose of lean manufacture?

Lean Six Sigma: By combining both strategies, it will improve operational and manufacturing excellence that has maximum benefit for the _________

Lean Six Sigma is used in a wide variety of industries. Name two industries where Lean Six Sigma is commonly applied.