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Worksheets

OS: Workshop Tools

Total questions: 94

Worksheet time: 46mins

Name
Class
Date
1.

What is the primary function of a lathe tool?

a)

To create cylindrical parts

b)

To drill holes into metal

c)

To apply coatings to tools

d)

To hold workpieces in place

2.

Which milling cutter would you use to create a flat surface?

a)

Ball nose cutter

b)

Slab mill

c)

Face mill

d)

Fly cutter

3.

What is the main purpose of drilling tools?

a)

To create threaded holes

b)

To cut through metal to create holes

c)

To smooth the surface of metals

d)

To hold the metal pieces together

4.

What are cutting inserts primarily used for?

a)

To hold the workpiece in place

b)

To apply coatings to cutting tools

c)

To replace the cutting edge on tools

d)

To break chips during cutting

5.

What does a Morse taper refer to in machining?

a)

A type of cutting tool coating

b)

A method of holding drill bits

c)

A type of chip breaker

d)

A design for screw threads

6.

Which of the following is used to measure the angle of screw threads?

a)

Rake angle gauge

b)

Thread pitch gauge

c)

Micrometer

d)

Vernier caliper

7.

What does the rake angle of a cutting tool influence?

a)

The tool's ability to hold the workpiece

b)

The hardness of the tool coating

c)

The strength of the tool's cutting edge

d)

The direction of chip flow from the cutting edge

8.

What is the purpose of a metal file?

a)

To play music

b)

To remove material from a workpiece

c)

To write letters

d)

To cook food

9.

How is a scriber used in engineering?

a)

A scriber is used to measure angles in engineering.

b)

A scriber is used to generate electricity in engineering.

c)

A scriber is used to mark lines on materials for cutting, bending, or other operations in engineering.

d)

A scriber is used to fasten materials together in engineering.

10.

Why is a centre punch important in metalworking?

a)

To play music

b)

To mark the center point for drilling

c)

To make coffee

d)

To write letters

11.

What are tap and die sets used for?

a)

Sharpening knives

b)

Mixing paint colors

c)

Cutting threads into material

d)

Repairing electronics

12.

What type of tool is a hack saw?

a)

Cooking utensil

b)

Gardening tool

c)

Measuring tool

d)

Cutting tool

13.

What is the function of vernier callipers?

a)

Playing music

b)

Cooking food

c)

Watering plants

d)

Measuring dimensions with high precision

14.

What are examples of mechanical tools?

a)

elevator and electric pencil sharpener

b)

cars and trains

c)

Chromebook, cell phone and

d)

hammer, screwdriver, and pencil

15.

Which of the following is a common type of engineering hand tool used for gripping and twisting?

a)

Hammer

b)

Pliers

c)

Saw

d)

Chisel

16.

What is the primary use of a vernier caliper in engineering?

a)

Cutting materials

b)

Measuring dimensions

c)

Fastening components

d)

Drilling holes

17.

Which tool is specifically designed for driving nails into wood?

a)

Screwdriver

b)

Wrench

c)

Hammer

d)

Pliers

18.

Which tool is used to create threads inside a hole?

a)

Tap

b)

Die

c)

File

d)

Chisel

19.

Which tool is used to measure the diameter of a cylindrical object?

a)

Vernier caliper

b)

Spirit level

c)

Hammer

d)

Chisel

20.

What type of power tool is this?

a)

Cordless drill

b)

Impact driver

c)

Hilti drill

d)

SDS drill

21.

Which tool is used to mark lines on metal surfaces before cutting or drilling?

a)

Hammer

b)

Scribe

c)

Chisel

d)

File

22.

Which of the following is a common use for a hacksaw?

a)

cutting wood

b)

cutting edges

c)

cutting metal

d)

cutting corners

23.

Which way does a hacksaw cut?

a)

on forward stroke

b)

on forward and reverse stroke

c)

on reverse stroke

d)

downwards

24.

What is the typical unit of measurement for the length of a workpiece in a British workshop?

a)

Inches

b)

Metres

c)

Miles

d)

Kilometres

25.

What is the primary material used for the blade of a hacksaw?

a)

Titanium

b)

Alumimium

c)

Carbon Steel

d)

Mild steel

26.

Which of the following is a common feature of a pillar drill?

a)

Adjustable speed settings

b)

Built-in saw blade

c)

Integrated digital readout

d)

Automatic filing system

27.

Name this tool.

a)

Microscope

b)

Graduated Cylinder

c)

Safety Goggles

d)

Safety Apron

28.

What is the Datum?

a)

the side that cut off

b)

the side what you file

c)

The side where you take all you measurements from.

29.

What do you do after you have marked the holes?

a)

start to dill the holes one at a time

b)

set the drill up ready for drilling

c)

centre punch the holes

d)

put engineers blue on

30.

what is this machine called?

a)

buffing machine

b)

polishing machine

c)

metal shiner

31.

MULTIMETER

a)

ESD TOOL

b)

HAND TOOL

c)

CLEANING TOOL

d)

DIAGNOSTIC TOOL

32.

NAME THAT TOOL

a)

OIL STONE

b)

TRY SQUARE

c)

LUMBER

d)

LEVEL BAR

33.

NAME THAT TOOL

a)

SCREWDRIVER

b)

BENCH VISE

c)

MARKING GAUGE

d)

NAIL

34.

NAME THAT TOOL

a)

CLAW HAMMER

b)

CHISEL

c)

PLANE

d)

DRILL BIT

35.
Identify the tool pictured
a)
3/8" Dr. Ratchet
b)
1/2" Dr. Flex Handel
c)
Allen Wrench
36.
Identify the tool pictured
a)
Ball Peen Hammer
b)
Soft Face Hammer
c)
Long Nose Pliers
d)
Slip Joint Pliers
e)
Dead Blow Hammer
37.
Identify the tool pictured
a)
Ball Peen Hammer
b)
Soft Face Hammer
c)
Long Nose Pliers
d)
Slip Joint Pliers
e)
Dead Blow Hammer
38.

What tool is this?

a)

Screwdriver

b)

File

c)

Wrench

d)

Chisel

39.

What tool is this?

a)

Ratchet Wrench

b)

Crescent Wrench

c)

Box Ended Wrench

d)

Combination Wrench

40.

What tool is this?

a)

Phillips Screwdriver

b)

Chisel

c)

Flathead Screwdriver

d)

Pry Bar

41.

What tool is this?

a)

Cordless Drill

b)

Router

c)

Sander

d)

Impact

42.

What tool is this?

a)

Drill Bits

b)

Router Bits

c)

Sockets

d)

Chisels

43.

What is the function of this tool? to measure

a)

voltage and current only

b)

resistance an capaitance only

c)

conductance and frequency only.

d)

to measure voltage, current, resistance, and capacitance, conductance, a frequency

44.

a)

Locking Pliers

b)

Slip Joint Pliers

c)

Adjustable Pliers

d)

Electrical Pliers

45.

a)

Adjustable Wrench

b)

Adjustable Pliers

c)

Open Ended Wrench

d)

Combination Wrench

46.

A milling cutter is shown, what cutting type is the one shown.

a)

Single

b)

Multipoint

c)

6 way

d)

5 way

47.

What are the items shown?

a)

Drill bits

b)

Spiral flutes

c)

long shanks

d)

Rotary cutting machine

48.

Name the tool shown

a)

Lathe tool

b)

Milling cutter

c)

Hacksaw

d)

Stanley blade

49.

What is this tool?

a)

A Knife

b)

A Compound Tool

c)

A Multi Tool

d)

A Combo Pliers

50.

What is this?

a)

A Paper Press

b)

A Glue Spreader

c)

A Material Shaper

d)

A Sanding Block

51.

What is this tool callled?

a)

Crosscut Saw

b)

Coping Saw

c)

Back Saw

d)

Hack Saw

52.

What is this called?

a)

A Screw Clamp

b)

A C Clamp

c)

An Adjustable Clamp

d)

A Spring Clamp

53.

What is the name of this tool?

a)

Crosscut Saw

b)

Coping Saw

c)

Back Saw

d)

Hack Saw

54.

What is this tool called?

a)

Crosscut Saw

b)

Coping Saw

c)

Back Saw

d)

Hack Saw

55.

This is a

a)

Vice Grip

b)

Dolphin Wrench

c)

Try Square

d)

Chalk Line

56.

This is a...

a)

Hook Blade

b)

Belt Sander

c)

Jig Saw

d)

Sawzall

57.

This is a...

a)

Forstner Bit

b)

Impact Driver

c)

Drill

d)

Framing Nailer

58.

Name the tool.

a)

Water Pump Pliers

b)

Diagonal Cutting Pliers

c)

Locking Pliers

d)

Fence Pliers

59.

What is this type of plier?

a)

Slip Joint

b)

Side Cutting

c)

Linemans

d)

Needle Nose

60.
a)
level
b)
combination square
c)
framing square
61.

What is this type of wrench?

a)

Open End

b)

Box End

c)

Combination

d)

Adjustable

62.

What is this type of square

a)

Combination Square

b)

Framing Square

c)

Try Square

d)

Speed Square

63.
a)

Box End Wrench

b)

Open End Wrench

c)

Combination Wrench

d)

Socket Wrench

64.

This tool is used when working on light vehicle braking systems what is it called and what is it used for?

4 lines
65.

Name the tool.

a)

Protractor

b)

Balloon launcher

c)

T bevel

d)

Compass

66.

Name the tool.

a)

Plumb bob

b)

T bevel

c)

Torpedo level

d)

Compass

67.

Name the tool.

a)

Chalk line

b)

Batter boards

c)

Laser line maker

d)

Laser level

68.

Name the tool.

a)

Roller tape

b)

Framing square

c)

Steel tape measure

d)

T bevel

69.

What is this tool?

a)

Micrometer

b)

Dial Caliper

c)

Carabiner

d)

Tire Pressure Gauge

70.

What is the reading on the DTI gauge shown in the image?

a)

0mm

b)

1mm

c)

0.01mm

d)

0.50mm

71.

What is the reading on the DTI gauge shown in the image?

a)

0.01mm

b)

0.1mm

c)

0.10mm

d)

1mm

72.

What is the reading on the DTI gauge shown in the image?

a)

0.2mm

b)

0.02mm

c)

2mm

d)

0.19mm

73.

What is the reading on the DTI gauge shown in the image?

a)

0.3mm

b)

0.03mm

c)

3mm

d)

0.3mm

74.

What is the abbreviation DTI short for?

a)

Digital Telescopic Indicator

b)

Dial Test Indicator

c)

Dial Track Inclinometer

d)

Depth Tread Isomer

75.

What is the reading on the DTI gauge shown in the image?

a)

0.04mm

b)

0.06mm

c)

4mm

d)

0.6mm

76.

What is the reading on the DTI gauge shown in the image?

a)

0.04mm

b)

0.06mm

c)

4mm

d)

0.6mm

77.

Center punch all holes before they are drilled.

a)

True

b)

False

78.
4. Never hold small work ____________________ while drilling.
a)
in your drill vise
b)
in your hands
c)
with a C-clamp
d)
on the table
79.
8. Large drills should be run _______________________.
a)
on large machines
b)
on small machines
c)
at slow speeds
d)
at fast speeds
80.

Center Cutting End MillBall End MillNon-Center Cutting End MillEngraversRoughing End MillsShell MillCombination DrillCountersink DrillSpotting Drill

a)

2 Flute end mill

b)

Basic Cutting Tools

c)

4 Flute end mill

d)

Cutting Speed

81.

more room for chip evacutationused for light metalsweak, short tool life

a)

2 Flute end mill

b)

Basic Cutting Tools

c)

4 Flute end mill

d)

Cutting Speed

82.

more cutting edgeslonger tool lifeused for harder metalsclogs easily in deep cuts

a)

2 Flute end mill

b)

Basic Cutting Tools

c)

4 Flute end mill

d)

Cutting Speed

83.

the distance advanced by the cutting tool along the length of the work for every revolution of the spindle

a)

Spindle Feeds formula

b)

Feed

c)

Calculating Feed Rates

d)

Factors that affect feed rate

84.

found by dividing the cutting speed by the circumference of the toolN= CS 12/ d


Calculating Feed Rates

a)

Spindle Feeds formula

b)

Feed

c)

Calculating Feed Rates

d)

Spindle Feeds formula

85.

the rate of a tool measured in surface feet per minute

a)

Spindle Feeds formula

b)

Feed

c)

Cutting Speed

d)

Factors that affect feed rate

86.

fm = ft x nt x N

a)

Spindle Feeds formula

b)

Feed

c)

Cutting Speed

d)

Calculating Feed Rates

87.

rate at which mill can travel downward into material

a)

Spindle Feeds formula

b)

Plunge Feed Rate

c)

Cutting Speed

d)

Calculating Feed Rates

88.

the cutter is mounted on a spindle having an axis of rotation perpendicular to the workpiece surface.

a)

Spindle Feeds formula

b)

Plunge Feed Rate

c)

Face Milling

d)

Calculating Feed Rates

89.

the process of milling surfaces that are at right angles to the axis of rotation of the cutter

a)

Spindle Feeds formula

b)

Plunge Feed Rate

c)

Face Milling

d)

Side Milling

90.

a rotating cutter travels along a certain depth in the workpiece and produces a cavity

a)

Spindle Feeds formula

b)

Plunge Feed Rate

c)

End Milling

d)

Side Milling

91.

Explain the process of setting up a metal milling machine for a new workpiece.

a)

Using a welding torch to secure the workpiece

b)

Applying lubricant to the workpiece

c)

Selecting the largest cutting tool available

d)

Securing the workpiece, selecting the cutting tool, setting speed and feed rate, and adjusting the depth of cut.

92.

What are some common maintenance practices for metal milling machines to ensure safe and efficient operation?

a)

Using the machine without safety goggles

b)

Regular cleaning, lubrication, checking for wear and tear, and calibration

c)

Painting the machine pink

d)

Never cleaning or lubricating the machine

93.

What is the significance of choosing the correct cutting tool material in metal milling operations?

a)

To ensure the machine operates at a low noise level

b)

To match the color of the workpiece for aesthetic purposes

c)

To enhance cutting efficiency, tool life, and workpiece quality by selecting a material suitable for the workpiece material and milling conditions

d)

To make the tool easier to clean after use

94.

How does the feed rate affect the milling process?

a)

It determines the color of the finished product

b)

A correct feed rate ensures optimal cutting efficiency, surface finish, and tool life by matching the tool's capabilities and the workpiece material

c)

It only affects the noise level of the operation

d)

Feed rate is irrelevant in modern milling operations

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