OE CI METHANOL LEAGUE DAY 1

Warehouse Ronin (Warehouse)

Improvement of Good Receive Notes (GRN) Work Process

• Applied lean six sigma method on the GRN by communicate with end user & do the GRN less than ____ days as compared to previous years.

• 2

• 3

• 4

• 5

Pull Men (Mechanical P1)

Special Tool for Ease of RO Membrane Change Out

• To reduce ______ case to zero and asset damage to zero.

• Brain injury

• Finger injury

• Leg injury

• Shoulder injury

i-Tracker (TSD Inspection)

Establishing Inspection Worklist Tracking System in Improving 3.1.2 Manage Integrity Program

• i-Tracker facilitates all inspection SAP Notification between plants & reduces ________ in between Inspection Work Execution.

• communication

• cost

• time lag

• movement

The Witch Hunters (Prod. Plant 2)

Equipment Reliability & Structured Round Efficiency Improvement Through Enhanced Visual Management

• To save _______ of operators to identify measurements are deviated from their safe operating limits and ensure equipments are operating within the defined SOL.

• manhours

• communication

Flash Point (Prod. Plant 1)

First Line Maintenance Project

• To deploy _____________ as First Line Maintenance based on the identified scope in order to immediately arrest the potential hazards and prevent deterioration over time.

• Technicians

• Engineers

• Plant Operators

• Managers

Vacuuminator (Mechanical P1)

Created Vacuum During Gauge Maintenance

• Created vacuum to avoid process

of ________ ___, hence rectification can be carried out straight away

(a)  

Cas Men (Electrical)

Project Supports Plant Reliability

• Close monitoring will ensure (a)   are detected early and prolonging equipment life while maintaining plant running till the next opportunity.

The Legacy Breakers (Finance)

Elimination of Custom's Site Visit & Approval for Asset Disposal

• Eliminated __ days process flow which involved custom's site visit and approval process.

• 7

• 9

• 12

• 14

Shooting Star (Prod. Plant 1)

Pointbrella

• To address problem of taking samples during _______ at site which can cause sample result failure.

• day

• night

• raining

• flood

IRONMEN (HSE)

JBPM Fire Extinguisher Certificate Monitoring

• Improved the tracking on ______ ____ of Jabatan Bomba during replacement of fire extinguishers

(a)