Handling Locked Parts Quiz

What is the purpose of the document 'PP10 - Control of Non Conforming Parts Procedure'?

• To describe the process for issuing Non-Conformance Orders from QA

• To provide guidance on the process of Control of Non Conforming Parts at Assembly

• To describe the functions and working procedure of bulk material handling with locked parts in Asymy

• To describe the process for scrapping non-conforming Parts

If the defect is due to an incoming issue, what action should the Assembler take?

• Send all the parts in the red bin to the Leader

• Refill the parts from KAA workstation and place it in the small blue bin at the Assemble workstation

• Write the details on a label and stick it to a plastic bag then put it in the red bin

• Put the parts into the plastic bag and inform Quality Assurance to issue Non-Conformance Order and inform Supplier Quality Engineer

What is the function of the red bin?

• To hold parts that are related to sealing surfaces, function, tightness, or cleanliness before they are refilled

• To hold parts that do not meet the quality requirements before they are scrapped

• To hold parts that are incoming issues before they are inspected by QA

• To hold parts that have been identified as hazardous before they are returned to the supplier

What should the QA or Production Manager do to scrap the physical parts?

• Inform Supplier Quality Engineer to generate Scrap Approval and get approval from production manager

• Put the parts into the plastic bag and inform Quality Assurance to issue Non-Conformance Order

• Write the details on a label and stick it to plastic bag and put in the red bin

• Refill the parts from KAA workstation and place it in the small blue bin at the assemble workstation

If the reject is due to assemblers handling error, which action should the assembler take?

• Send all the parts in the red bin to Leader

• Refill the parts from KAA workstation and place in the small blue bin at the assemble workstation

• Put the part into the plastic bag and information Supplier Quality Engineer to generate Scrap Approval and get approval from production manager

• Put the part into the plastic bag and write the details on a label and stick to plastic bag then put in the red bin

What are parts placed in the small blue bin at the assemble workstation?

• Small parts such as screw, bolts, O-Rings and nuts

• Defective parts that are due to an incoming issue

• Parts that are related to sealing surfaces, function, tightness, or cleanliness

• Parts that are identified as hazardous

How often should the assembler send all the parts in the red bin to the Leader?

• At the end of each day

• At the end of each shift

• Whenever QA or Production Manager generates Scrap Approval

• At the start of each shift

What are 'Locked Parts'?

• Parts that are related to Function, tightness, visible and sealing surfaces or cleanliness

• Parts that do not meet the quality requirements

• Parts that have been dropped and contaminated

• Parts that are placed in small blue bin at the Assemble workstation

How should the Assembler verify if the defect is due to an incoming issue or internal error?

• Look for parts that are placed in the small blue bin at the Assemble workstation

• Inform Quality Assurance to issue Non-Conformance Order and inform Supplier Quality Engineer

• Examine if the parts have been dropped and contaminated

• Examine if the defect is due to Function, tightness, visible and sealing surfaces or cleanliness

What should the Assembler do to replace the rejected quantity?

• Write the details on a label and stick it to a plastic bag then put in the red bin

• Inform Supplier Quality Engineer to generate Scrap Approval and get approval from production manager

• Send all the parts in the red bin to Leader

• Refill the parts from KAA workstation and place in the small blue bin at the assemble workstation