What safe work practices, procedures and PPE are used when dismantling, replacing and assembling engineering components?

• Wearing safety goggles, using proper tools, and following lockout/tagout procedures

• Ignoring safety protocols, using any available tools, and not wearing PPE

• Wearing casual clothing, using outdated tools, and skipping safety checks

Number the task steps from 1 being the first step to 7 being the last step when dismantling, replacing and assembling engineering components in the table below?

• 3

• Performing equipment hand over procedures to return equipment to service

• 1

• Performing the required maintenance tasks (i.e. dismantle, replace and assemble)

• 5

• Clean up work area and return tools, equipment, waste & consumables to the appropriate locations.

• 2

• Review the Work Order, Work Instruction & Technical Drawing

• 4

• Collect parts, tooling, consumables and equipment to perform the required tasks.

What procedures should be followed to complete work safely and correctly when undertaking a task?

• Follow safety guidelines and use protective equipment

• Ignore safety protocols to save time

• Rely solely on personal judgment without guidelines

• Complete the task as quickly as possible without checking

Number the task steps from 1 being the first step to 5 being the last step when checking components for conformance to specifications.

• 1. Dismantle pump as per work instructions, 2. Remove component parts and inspect for compliance, 3. Check dimensions against OEM specifications, 4. Remove pump from equipment, 5. Document dimensions of components

• 1. Remove pump from equipment, 2. Dismantle pump as per work instructions, 3. Remove component parts and inspect for compliance, 4. Check dimensions against OEM specifications, 5. Document dimensions of components

• 1. Remove component parts and inspect for compliance, 2. Dismantle pump as per work instructions, 3. Remove pump from equipment, 4. Check dimensions against OEM specifications, 5. Document dimensions of components

• 1. Check dimensions against OEM specifications, 2. Remove pump from equipment, 3. Dismantle pump as per work instructions, 4. Remove component parts and inspect for compliance, 5. Document dimensions of components

What is the correct order of steps for reinstalling the pump to the component?

• 1. Lift and replace pump onto the main component, 2. Ensure all fittings on the pump are correctly tensioned, 3. Replace all weather guards, 4. Install the remaining mounting bolts, 5. Attach all belts/drives as per OEM specifications, 6. Complete a final check as per OEM instructions

• 1. Lift and replace pump onto the main component, 4. Install the remaining mounting bolts, 5. Attach all belts/drives as per OEM specifications, 2. Ensure all fittings on the pump are correctly tensioned, 3. Replace all weather guards, 6. Complete a final check as per OEM instructions

• 1. Lift and replace pump onto the main component, 5. Attach all belts/drives as per OEM specifications, 4. Install the remaining mounting bolts, 2. Ensure all fittings on the pump are correctly tensioned, 3. Replace all weather guards, 6. Complete a final check as per OEM instructions

• 1. Lift and replace pump onto the main component, 4. Install the remaining mounting bolts, 2. Ensure all fittings on the pump are correctly tensioned, 5. Attach all belts/drives as per OEM specifications, 3. Replace all weather guards, 6. Complete a final check as per OEM instructions

Number the task steps from 1 being the first step to 4 being the last step when lubricating assemblies.

• 1

• Refit all part as per OEM specifications

• 2

• Ensure all surfaces are cleaned of all previous lubrication

• 3

• Apply correct lubrication to component parts

• 4

• Select appropriate lubrication as per OEM specifications

Number the task steps from 1 being the first step to 5 being the last step when refitting components.

• 5

• Ensure all fittings on the starter are correctly tensioned

• 1

• Document work completed and list new parts

• 3

• Source new part required using OEM specifications

• 2

• Replace component parts and inspect for compliance

• 4

• Measure all components prior to refitting

Why would some components require re-tensioning after the task has been completed? List 2 that apply.

• Due to material settling or relaxation over time.

• Because of incorrect initial tensioning.

• To ensure the components are aligned properly.

• To prevent future maintenance issues.

What is the application and description of hand tools when dismantling, replacing, and assembling components?

• Used for precision tasks and manual operations

• Used for heavy lifting and moving components

• Used for measuring and alignment

• Used for cutting and shaping materials

What information would you require when identifying replacement parts using a catalogue?

• Part number

• Description of the part

• Manufacturer details

• Price of the part