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Worksheets

Mechatronics Mechanical Systems

Total questions: 35

Worksheet time: 18mins

Name
Class
Date
1.

Friction is resistance caused by two __________ rubbing against each other.

a)

Bearings

b)

wheels

c)

hands

d)

surfaces

2.

One applications that takes advantages of both high and low amounts of friction is a(n) __________.

a)

ice skater

b)

belt sander

c)

automobile brake

d)

axle grease

3.

The two types of friction are static friction and __________ friction.

a)

stationary

b)

non-moving

c)

coefficient

d)

kinetic

4.

The units of measurement for the coefficient of friction is __________.

a)

foot-pound

b)

Newton-meter

c)

kilogram

d)

None of the above

5.

The coefficient of friction is the ratio of the force of friction divided by the __________.

a)

mass of the load

b)

normal force

c)

angle of the inclined plane

d)

None of the above

6.

A wheel reduces friction because __________ friction is less than sliding friction.

a)

kinetic

b)

static

c)

grazing

d)

rolling

7.

An inclined plane is a flat surface set at an angle above the __________.

a)

horizontal

b)

vertical

c)

conical

d)

spherical

8.

The mechanical advantage of an inclined plane is the ratio of the __________ of the inclined plane divided by its __________.

a)

load, width

b)

height, load

c)

force applied, length

d)

length, height

9.

A cam is a wheel that, when combined with a cam follower, produces a __________ motion.

a)

circular

b)

oval

c)

reciprocating

d)

non-linear

10.

The four properties of a cam are: rise, fall, __________, and constant velocity.

a)

roundness

b)

dwell

c)

ebb

d)

wane

11.

A mechanical system for mechanical power transmission does not __________.

a)

increase speed

b)

decrease torque

c)

change the direction of rotation

d)

increase power

12.

The purpose of having a clutch connecting two shafts together is to __________.

a)

allow two shafts to be connected while running

b)

multiply the torque of the drive shaft

c)

allow for easier assembly and disassembly of the drive system

d)

change the direction of rotation

13.

The three (3) types of shaft-to-adjacent-shaft power transmissions are:

a)

belt drive, clutch, gear drive

b)

clutch, direct coupling, gear drive

c)

belt drive, chain drive, gear drive

d)

flexible coupling, direct coupling, sleeve coupling

14.

Some rules for safe dress to wear around a machine when it is running are:

a)

Wear safety glasses and gloves at all times.

b)

Wear tight fitting clothing and heavy duty shoes.

c)

Wear tight fitting clothing and heavy duty shoes.

d)

Wear bright colored clothing.

15.

In addition to dress rules, another rule you should follow with machinery is:

a)

Always have someone else in the work area when starting a machine.

b)

Do not work on wet floors.

c)

Keep your tools around the work area so they are easy for you to reach.

16.

The coupling provides a secure method of transmitting __________ from one shaft to another.

a)

torque and thrust

b)

heat

c)

torque and speed

d)

distance from motor to pumps

17.

The flange coupling is classified as what type of mechanical coupling?

a)

rigid

b)

Flexible

c)

Universal

d)

Clutch

18.

The advantage of the flexible jaw coupling is that it __________.

a)

is less expensive

b)

allows more misalignment

c)

dissipates heat better

d)

holds shafts together better

19.

The two major types of misalignment that are corrected by shaft alignment are __________.

a)

line of sight and vibration

b)

angular and parallel

c)

angular and vibration

d)

parallel and line of sight

20.

The procedure for aligning two shafts is to check and correct for __________ misalignment in two planes, vertical and horizontal.

a)

side-view and top-view

b)

coupling gap and space

c)

angular and parallel

d)

top and bottom

21.

A __________ is a grooved disk which is attached to the shaft of a drive or prime mover.

a)

driver sheave

b)

driven sheave

c)

fleet-angle sheave

d)

primary sheave

22.

A belt drive having a 12-inch driver pulley and a 6-inch driven pulley has a pulley ratio of __________.

a)

72

b)

2

c)

0.5

d)

18

23.

In the calculation of shaft speed and shaft torques of a belt drive system, which of the following applies?

a)

shaft speeds are inversely proportional to pitch diameters

b)

an increase in pulley size causes the speed to increase

c)

shaft torque is inversely proportional to pitch diameters

d)

any change in speed caused by pulley ratio will not cause an opposite change in torque

24.

One important characteristic of a timing belt is that __________.

a)

it requires more tension than a V-belt

b)

it will not slip during operation

c)

it makes more noise than a flat belt

d)

it is easier to replace than a V-belt

25.

The V-belt should ride __________ in the groove with its top near the top of the sheave; the V-belt does not touch the __________ of the sheave.

a)

high, bottom

b)

low, bottom

c)

high, top

d)

low, sides

26.

The most basic way to test the tension of a belt is to use __________.

a)

a tension tester

b)

a spring scale and straight edge

c)

your sense of touch

d)

a belt spanner

27.

The three (3) basic components of a chain drive system are__________.

a)

chain, roller, and pin

b)

chain, driver sprocket, and driven sprocket

c)

pins, roller, and bushings

d)

chair, mater link, and roller

28.

The sprocket ratio for a chain drive system having a driven sprocket with 54 teeth and a driver sprocket with 18 teeth is __________.

a)

72

b)

0.333

c)

33

d)

3

29.

A chain drive system has a driver sprocket with 24 teeth and a driven sprocket with 72 teeth. If the driver shaft has 633 ft-lbs torque, the torque on the driven shaft will be __________.

a)

133 ft-lbs

b)

211 ft-lbs

c)

1899 ft-lbs

d)

3165 ft-lbs

30.

Offset chain because of its offset design does not require a connecting link, for this reason it is normally used in __________.

a)

heavy load and low speed applications

b)

heavy load and high speed applications

c)

light load and high speed applications

d)

light load and low speed applications

31.

Compared to a V-belt drive a chain drive __________.

a)

requires more tension

b)

is more efficient

c)

is less efficient

d)

needs less lubrication

32.

Chain sag __________.

a)

is measured at the driven sprocket

b)

is measured at the driver sprocket

c)

is measured midway between the sprockets

d)

does not have a measurement

33.

The purpose of the idler gear is to either __________ of the driven gear or transfer power to a location which is farther from the driver shaft.

a)

increase speed

b)

decrease speed

c)

change the direction of rotation

d)

increase torque

34.

In a gear drive, the ratio of the __________can be used to compute the gear ratio.

a)

pitch diameters

b)

outer diameters

c)

the gear pitches

d)

shaft diameters

35.

A gear drive has a 12 tooth driver gear and an 18 tooth driven gear. If the driver gear is rotating at 720 RPM, the rotational speed of the driven gear will be__________.

a)

1080 RPM

b)

680 RPM

c)

480 RPM

d)

280 RPM