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WJEC Eduqas 1/2 Engineering Unit 3: Solving Engineering Problems

Total questions: 30

Worksheet time: 15mins

Name
Class
Date
1.

Which of the following is most likely to corrode?

a)

A non-ferrous metal

b)

A ferrous metal

2.

One example of a ferrous metal is...

a)

Brass

b)

Zinc

c)

Copper

d)

Cast Iron

3.

Which metal is best used for wiring?

a)

Steel

b)

Copper

c)

Zinc

4.

Forging uses...

a)

Heat

b)

Cold

5.

When casting metals you would use a two-part mould?

a)

True

b)

False

6.

Which materials can be formed using extrusion?

a)

Plastics

b)

Metals

c)

Both

7.

Thermoplastics can be recycled.

a)

True

b)

False

8.

What are the properties of nylon?

a)

Creamy colour, tough, fairly hard, resists wear, self-lubricating, good resistance to chemicals and machines

b)

Stiff, hard but scratches easily, durable, brittle in small sections, good electrical insulator, machines and polishes well

c)

Strong, flexible, impact resistant

d)

Tough, good resistance to chemicals, flexible, fairly soft, good electrical insulator

9.

Which is NOT a thermoset plastic?

a)

Epoxy resin

b)

Melamine formaldehyde

c)

Polyester resin

d)

Acrylic

10.

Smart materials have properties that react to changes in their environment. Their properties can be changed by temperature, light, pressure or electricity.

a)

True

b)

False

11.

A composite material is made up of a single element that produces a weak outcome.

a)

True

b)

False

12.

Carbon Fibre is a composite material that is:

a)

Low strength and heavy, used for paper weights.

b)

High strength and low weight, used for helicopter blades.

c)

Brittle and stiff, used for fencing.

d)

Flexible and orange coloured, used for clothing.

13.

Electronic parts:

The purpose of the switch is:

a)

A small device that is filled with a liquid that lights up when electricity is passed through it.

b)

An electric motor is an electrical machine that converts electrical energy into mechanical

energy.

c)

A device for making and breaking the

connection in an electric circuit

d)

A container consisting of one or more cells, in which chemical energy is converted into

electricity and used as a source of power.

14.

In electronic circuits, what are used to reduce current flow, adjust signal levels, divide voltages, bias active elements and terminate transmission lines?

a)

LED

b)

Battery

c)

Switch

d)

Resistor

15.

What converts electrical energy to mechanical energy?

a)

Battery cell

b)

Electric motor

c)

Switch

d)

LED

16.

LED stands for:

a)

Low Emission Device

b)

Light Evolving Density

c)

Lovely Engineering Teachers :)

d)

Light Emitting Diode

17.

The pillar drill is used for accurately drilling holes through materials including a range of woods, plastics and metals. Which of the following is NOT used for a pillar drill?

a)

Tap Wrench

b)

HSS twist drill bit

c)

Holesaw

d)

Spade bit

18.

Chuck key – Used for tightening the chuck, the spring makes sure the key cannot accidentally be left in the chuck causing injury.

a)

True

b)

False

19.

Computer Aided Design - CAD

(Choose 2)

a)

CAD uses design software such as 2D Design, Fusion 360 or Sketchup. It allows the designer to draw a product in detail.

b)

CAD is the manufacturing of a product on a machine such as a laser cutter or 3D Printer.

c)

Products can be designed and modified quickly using CAD, allowing the testing of prototypes during the design process, without the need to make it.

d)

CAD is a slow drawing process that is difficult to correct errors.

20.

To cut an internal thread, you would use a:

a)

Tap

b)

Die

21.

An example of a thread measurement is: M10 x 1.5.

M10 means what?

a)

Metric diameter of the thread (10mm).

b)

Metric radius of the thread (10mm).

c)

The distance between the threads.

d)

You are driving down Motorway 10.

22.

Which of the following is NOT an example of PPE (Personal Protective Equipment)?

a)

Goggles

b)

Heat proof gloves

c)

Beats Headphones

d)

Face mask

e)

Shoes with toe protection

23.

The ability of a material to withstand a force without breaking or bending:

a)

Tensile Strength

b)

Elasticity

c)

Malleability

d)

Ductility

24.

The ability of a material to bend and then to return to its original shape and size is called:

a)

Corrosive Resistance

b)

Elasticity

c)

Malleability

d)

Toughness

25.

The ability of a material to be shaped without breaking is:

a)

Malleability

b)

Durable

c)

Elasticity

d)

Conductivity

26.

What needs to be considered when developing an environmentally friendly design? (Choose 4)

;)

a)

How will the use of the product affect the environment?

b)

How will you dispose of the product when it reaches it's useful lifespan?

c)

Can the product be made from recycled materials?

d)

Is the product able to be maintained/sustained?

27.

Materials are tested in which of the following ways... (choose 4)

a)

Tension: Forces pulling in opposite directions.

b)

Compression: Forces that are trying to crush or shorten.

c)

Bending (Flexing) and Torsion (Twisting)

d)

Squishablity: hugging an object to see how much it can be scrunched.

e)

Shear: A strain produced when an object is subjected to opposing forces.

28.

To calculate the area of a rectangle:

a)

LxW

b)

π r2

29.

2D Engineering drawings are called:

a)

Orthographic

b)

Isometric

30.

A section view on an engineering drawing shows:

a)

an area or hidden part of an object by cutting away or removing some of that object.

b)

dotted lines to show hidden details of threads.

c)

the front, plan and side view.