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Module 8

Total questions: 55

Worksheet time: 55mins

Name
Class
Date
1.

What is the term for the width of the cut produced by any cutting process?

a)

drag line

b)

kerf

c)

wraparound

d)

slag

2.

Which fuel gas can be used to cut low carbon steel?

a)

MAPP

b)

Proprane

c)

Acetylene

d)

All of the Above

3.

The maximum recommended safe working pressure for Acetylene is

a)

10 psi

b)

15 psi

c)

20 psi

d)

32 psi

4.

Which oxyacetylene flame has an excess of fuel?

a)

oxidizing

b)

neutral

c)

carburizing

d)

none of the above

5.

The oxyfuel process uses oxygen and what other types of gases?

a)

inert gases

b)

reactive gases

c)

mixes gases

d)

flammable gases

6.

To insure that oxyfuel lines are not improperly connected, fuel gas hoses are

a)

red with right-hand threads

b)

red with left-hand threads

c)

green with right-hand threads

d)

green with left-hand threads

7.

A fully charged acetylene cylinder contains approximately?

a)

15 psi @ 70 degrees F

b)

225 psi @ 70 degrees F

c)

500 psi @ 70 degrees F

d)

2,200 psi @ 70 degrees F

8.

While cutting with acetylene, the oxygen working pressure is

a)

greater than the acetylene working pressure

b)

equal t the acetylene working pressure

c)

less that the acetylene working pressure

d)

a constant 20 pounds per square inch

9.

While flame cutting, the preheat flames (with the cutting jets open) should be

a)

carburizing

b)

oxidizing

c)

neutral

d)

reducing

10.

Oxyacetylene torches can cut

a)

stainless steel

b)

aluminum

c)

copper nickel alloys

d)

carbon steel

11.

If an excessive amount of preheat is used when making an oxyfuel cut, the

a)

cutting stream may gouge the left side of the cut

b)

top edge may be melted or removed

c)

cut may be incomplete

d)

sides of the kerf may be dished

12.

It is not necessary to wear shaded lenses when oxyfuel cutting, because it uses a flame of an electric arc.

a)

True

b)

False

13.

Acetylene can be used with any oxyfuel cutting tip.

a)

True

b)

False

14.

Mechanized OFC is commonly referred to as a track burner.

a)

True

b)

False

15.

During the Mechanized OFC process, there is no need for the operator to monitor the cut being made.

a)

True

b)

False

16.

A good quality cut will have drag lines that do not slant or curve backwards.

a)

True

b)

False

17.

The most common cause of the top edge being melted away during a cut is traveling too fast.

a)

True

b)

False

18.

In Plasma Arc Cutting (PAC), the term "plasma" refers to

a)

a shielding gas that protects the cutting stream from contaminants

b)

a gas which has been heated to the point that it will conduct electricity

c)

a long arc that transfers molten metal to the work piece

d)

the glow produced by the arc used for cutting

19.

While using the PAC process, the air must be

a)

lubricated

b)

completely dry

c)

humididfied

d)

inert

20.

What is the metallic residue from a Plasma cut called?

a)

drag

b)

kerf

c)

slag

d)

dross

21.

During a Plasma cut, the temperature of the arc is approximately

a)

11,000 degrees F

b)

23,000 degrees F

c)

43,000 degrees F

d)

120,000 degrees F

22.

What material listed below, gives off toxic zinc fumes when plasma cutting?

a)

aluminum

b)

galvanized steel

c)

high carbon steel

d)

high strength low alloy steel

23.

A plasma arc cutting power supply must be able to produce

a)

alternating current (AC)

b)

direct current (DC)

c)

either AC or DC

d)

low voltage

24.

The electrodes for Plasma arc torches are made from

a)

brass

b)

tungsten

c)

stainless steel

d)

carbide

25.

PAC will not work on aluminum because aluminum is non-magnetic.

a)

True

b)

False

26.

A high travel speed with plasma cutting will result in heat input that is much higher than that produced by oxyfuel cutting processes.

a)

True

b)

False

27.

PAC produces a large quantity of fumes that are potentially hazardous.

a)

True

b)

False

28.

The width of a PAC cut is narrower than an oxyfuel cut.

a)

True

b)

False

29.

When using PAC, there is no need to worry about excessive flying sparks.

a)

True

b)

False

30.

One should always use the proper filter plate shade number when using the PAC process.

a)

True

b)

False

31.

Because Plasma Arc Cutting is so much faster than Oxyfuel Cutting, there is no time for the material to get hot.

a)

True

b)

False

32.

One should never operate the PAC process if there is moisture on or around the equipment.

a)

True

b)

False

33.

When using CAC-A, the molten metal is removed by

a)

a jet of air passing through the arc

b)

the oxygen in the air causing the metal to oxidize

c)

setting the work piece on edge so the molten metal can run downhill

d)

metal vaporizing from the intense arc

34.

What amount of air pressure is normally supplied to a heavy-duty air carbon arc electrode holder?

a)

40 to 60 cubic feet per hour

b)

50 to 70 pounds per square inch

c)

60 to 80 cubic feet per hour

d)

80 to 100 pounds per square inch

35.

While performing air carbon arc cutting, a carbon mixture or ___ electrode can be used

a)

copper coated tungsten

b)

copper coated graphite

c)

copper coated zinc

d)

copper coated steel

36.

Because the CAC-A process is so precise there are few, if any, flying sparks.

a)

True

b)

False

37.

The CAC-A process does not require electricity.

a)

True

b)

False

38.

One should always use the proper shade number when using the CAC -A process

a)

True

b)

False

39.

Due to the excessive noise produced by CAC-A, proper ear protection is required.

a)

True

b)

False

40.

Fumes are a potential hazard associated with the CAC-A process.

a)

True

b)

False

41.

The CAC-A process requires the same shade of filter plate as PAC.

a)

True

b)

False

42.

What is AB?

a)

work piece

b)

power supply

c)

electrode lead

d)

concentric cable

43.

What is A?

a)

torch

b)

power supply

c)

compressed air

d)

work piece lead

44.

What is B?

a)

concentric cable

b)

carbon electrode

c)

electrode lead

d)

work piece lead

45.

What is C?

a)

concentric cable

b)

carbon electrode

c)

electrode lead

d)

work piece

46.

What is D?

a)

concentric cable

b)

carbon electrode

c)

electrode lead

d)

work piece lead

47.

What is E?

a)

torch

b)

carbon electrode

c)

electrode lead

d)

work piece

48.

What is AC?

a)

torch

b)

carbon electrode

c)

electrode lead

d)

work piece

49.

What is AD?

a)

torch

b)

carbon electrode

c)

electrode lead

d)

work piece

50.

What is AB?

a)

work piece

b)

shielding gas nozzle

c)

constricting nozzle

d)

electrode

e)

orifice gas

51.

What is A?

a)

work piece

b)

shielding gas nozzle

c)

constricting nozzle

d)

electrode

e)

shielding gas

52.

What is B?

a)

work piece

b)

shielding gas nozzle

c)

constricting nozzle

d)

electrode

e)

shielding gas

53.

What is C?

a)

orifice gas

b)

shielding gas nozzle

c)

constricting nozzle

d)

electrode

e)

shielding gas

54.

What is D?

a)

orifice gas

b)

shielding gas nozzle

c)

constricting nozzle

d)

electrode

e)

shielding gas

55.

What is E?

a)

orifice gas

b)

shielding gas nozzle

c)

constricting nozzle

d)

electrode

e)

constricting nozzle