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WorksheetsMSSC Quality - Final Practice Quiz
Total questions: 49
Worksheet time: 25mins
A Pareto chart is used in
PLAN
DO
CHECK
ACT
Of the costs associated with quality which is the most costly?
External failure cost
Internal failure cost
Appraisal cost
Prevention cost
Quality has costs associated with achieving the customer's demands. Which cost is associated with people?
External failure cost
Internal failure cost
Appraisal cost
Prevention cost
What is it called to inspect only a random selection of a batch of products?
Acceptance sampling
Random selection
Batch inspection
Inspection
Which of the following is NOT true for a nonconforming critical single point failure product?
The product should be tagged as nonconforming
The product should be isolated from other product
The product should be placed into service as soon as possible
The product should be evaluated by trained personnel only
Which of the following is NOT an objective of a quality audit?
To determine whether the quality system
meets its objectives
Verify that the quality system continues to
meet customer requirements
To assure that products are safe
To determine quality standards
The following are all factors to be considered for an inspection sampling plan except...
Cost of inspection
Governmental quality system regulations
Previous quality history
Process capability
Corrective actions to a manufacturing
process...
Should be communicated to the operator on the next
shift
Should be implemented by the operator as soon as
possible
Should be only implemented after an audit
Should be documented and incorporated into SOPs
Which of the following is the lowest overall cost?
Waiting for customer complaints
Reworking nonconforming products
Fixing production process defects as they are found
Implementing a quality control program
This is Distinguishing between necessary and unnecessary things, and getting rid of what you do not need.
sort
sustain
standardize
set in order
Which component on an outside micrometer greatly reduces measurement time?
Anvil
Spindle
Frame
Fast drive
When a second scale is added to the sleeve of the micrometer, what is that scale called?
Sleeve
Vernier
Zero
Thimble
How are production inspections completed?
Every product is inspected
The control plan instructions are followed
Randon samples are inspected randomly
Procedures of production are followed
A sectional view provides __________ view of the object.
an internal detail
an external detail
both an internal and external
None of the above
Dimension lines are usually placed between two __________ lines.
fault
parallel
extension
internal
When the same type of arc is used in more than one place, what note is included with the dimension?
Repeat (REP)
Continuous (CONT)
Typical (TYP)
Again (AGN)
Which type of dimensioning uses a common reference point?
Reference point dimensioning
Chain dimensioning
Baseline dimensioning
Buildup dimensioning
Internal dimensions, like holes, are at their MMC when they are at their __________ of their tolerance zone?
upper limit
lower limit
Why would a digital indicator be preferred over a dial indicator in automation applications?
Faster
More accurate
Easier to read
Readings can be electronically transmitted to a controller
Which dial indicator component enables the indicator to be zeroed to a reference dimension?
Dial face
Probe
Revolution counter
Bezel
What is the last step in measuring a part using indirect measurement?
Measure the part
Add the dial reading with the revolution counter reading
Measure the master
Add the master length to the dial indicator reading
Which type of fit is used when there may be movement between parts, or not.
Clearance fit
Interference fit
Transition fit
Sliding fit
Once the Cpk of a process is determined, it can predict the ________ of a product as long as the process _______.
Production; rate remains stable
Life cycle; is within specification
Quality; is not stopped
Quality; remains in control
Kaizen is an important aspect of what quality control system
5S
Lean
TQM
Six Sigma
To precisely measure the diameter inside a cylinder a(n) __________ should be held squarely across the cylinder.
Dial Caliper
Outside Micrometer
Inside Micrometer
Dial Indicator
What is the minimum diameter that a inside micrometer can measure?
5 mm
10 mm
25 mm
Other
What would be the best measurement device to see how much a part varies from its required dimension?
Dial Caliper
Micrometer
Dial Indicator
Machinist Rule
The process of zeroing the probe on a dial indicator using a part that has been found to be a precise length is known as __________.
Calibration
Gauging
Mastering
Zeroing
The sampling plan uses a __________ chart that indicates to an inspector the number of parts to inspect based on the size of the product batch.
Process
Frequency
Inspection
Other
New product design teams should perform a(n) __________ as early in the design process as possible.
Design Failure Mode and Effect Analysis (DFMEA)
Root Cause Analysis
Design Review
Other
Which of these is NOT a core principle of Total Quality Management?
Quality Improvement
Everyone involved in quality improvement
Customer satisfaction
Cost savings
Two variables, x and y, are related. Variable x increases or decreases with y. Which of the following tools could best be used to graphically show this relationship?
Control Chart
Histogram
Bi-Modal Histogram
Scatter Plot
A team wants to illustrate which defect types are occurring most frequently. The quality tool they would use is a:
Run Chart
Pareto Chart
Cause and Effect/Ishakawa Diagram
Stratification
Which of the following tools would be most appropriate for collecting data to study the symptoms of a problem?
Control Chart
Check List
Check sheet
Histogram
A type of line graph used to assess the stability of a process is called a:
Line Chart
Run Chart
Control Chart
Check Sheet
Which of these statements about tolerance and control limits is true?
Tolerance is the same as control limits
Control limits is the same as specifications
Tolerance means that the measurement falls within the agreed upon process limits
Control limits mean that the measurement falls within the agreed upon process limits
The cost of scrap rework, in a product quality cost system is categorized as a:
Internal Failure Cost
External Failure Cost
Appraisal Cost
Prevention Cost
Costs associated with preparation of quality management system and inspection procedures for inspection and testing should be charged to:
Internal Failure Cost
External Failure Cost
Appraisal Cost
Prevention Cost
The basic objective of a quality cost program is to:
minimize internal failures
Calculate the cost of quality department
Improve the overall profitability of the organization
Support accounting department
Costs associated with preparation of quality management system and inspection procedures for inspection and testing should be charged to:
Internal Failure Cost
External Failure Cost
Appraisal Cost
Prevention Cost
A sectional view provides __________ view of the object.
an internal detail
an external detail
both an internal and external
None of the above
This type of is associated with the cost of inspecting parts.
Prevention Cost
Appraisal Cost
Internal Failure Cost
External Failure Cost
The Japanese term poka yoke refers to...
Continuous improvement
Zero defects
Nonconforming product
Mistake proofing
Corrective actions to a manufacturing
process...
Should be communicated to the operator on the next
shift
Should be implemented by the operator as soon as
possible
Should be only implemented after an audit
Should be documented and incorporated into SOPs
How are production inspections completed?
Every product is inspected
The control plan instructions are followed
Randon samples are inspected randomly
Procedures of production are followed
How are production inspections completed?
Every product is inspected
The control plan instructions are followed
Randon samples are inspected randomly
Procedures of production are followed
