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Metal Joining processes

Total questions: 10

Worksheet time: 5mins

Name
Class
Date
1.

Tick all of the hazards that could be present when heat joining metals. ie welding or soldering

a)

Burns from hot metal

b)

Eye damage from bright light

c)

Clothing catching on fire

d)

ear damage from noise

2.

True or false. The 'Parent' metal is the metal being joined and the 'filler' metal is the metal that will be melted into the join.

a)

True

b)

False

3.

What makes soldering different from welding? Pick one.

a)

Nothing, they are both the same

b)

Soldering melts the two parent metals together, welding does not.

c)

Welding melts the two parent metals together, soldering does not.

d)

You use different filler metal to the parent metal in welding.

4.

True or false. Welding uses a filler metal that is similar to the parent metals. (ie those being welded)

a)

True

b)

False

5.

Tick all of the features of soldering

a)

High temperature

b)

Uses low melting point filler metals around 450 deg melting point

c)

Stronger than welding

d)

Flux must be used.

e)

Different parent metals can be joined.

6.

Tick all the correct statements about gas welding.

a)

It uses electricity to make the join.

b)

We burn acetylene and oxygen to create the heat for joining.

c)

The filler rod must be the same as the parent metal.

d)

Two parent metals must be similar.

e)

Uses low temperature.

7.

What do the letters MIG stand for when welding?

a)

Multi Inert Gas

b)

Metal Inert Gas

c)

Metal inert Gorillas

d)

Metal in Gas

8.

Tick all of the correct statements about MIG welding.

a)

An inert gas is used to shield the weld.

b)

Disimilar parent metals can be joined

c)

A single filler rod is used

d)

A continuously fed filler rod is used.

e)

It uses electricity to create the heat.

9.

Why is gas used in MIG welding. Pick one

a)

To help melt the metal

b)

To keep the weld clean and strong by shielding the weld from contaminants in the air.

c)

To burn and help the weld

10.

Spot welding is used to weld car body panels together. Tick all statements that are true.

a)

It uses electricity and pressure to melt and force the metal layers together.

b)

A filler metal is used

c)

Both sides of the join must be accessible.