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Manufacturing Engineering Foundations

Total questions: 50

Worksheet time: 25mins

Name
Class
Date
1.

Materials are classified as

a)

Natural, plastic, and leather

b)

Natural, synthetic, and mixed

c)

Metal, synthetic, and leather

d)

Metal, plastic, and leather

2.

Manufacturing production systems can be classified as

a)

Customized, batch, and continuous

b)

Natural, batch, and continuous

c)

Customized, synthetic, and continuous

d)

Customized, batch, and natural

3.

The effectiveness of the manufacturing process was increased by the introduction of

a)

Custom made parts

b)

Batch production methods

c)

Interchangeable parts

d)

Natural materials

4.

What is tensile strength?

a)

Measures the material’s resistance to being squeezed.

b)

Measures the material’s resistance to various types of rapidly changing stresses.

c)

Measures the material’s resistance to being pulled apart.

d)

The material’s resistance to permanent indentation.

5.

Compression strength is the measure of what force?

a)

Measures the material’s resistance to being squeezed

b)

Measures the material’s resistance to various types of rapidly changing stresses

c)

The material’s ability to return to its near original shape after a stress has been applied and removed

d)

The material’s resistance to permanent indentation

6.

What is the definition of fatigue strength?

a)

The material’s ability to stretch, bend, or twist without

breaking.

b)

The measure of how well the material accommodates the

movement of an electrical charge.

c)

When a material breaks or shatters with the application of tensile stress.

d)

Measures the material’s resistance to various types of rapidly changing stresses.

7.

A product that is one of a kind and manufactured by a specialist is what type of manufacturing?

a)

Custom

b)

Batch

c)

Just in time (JIT)

d)

Continuous

8.

Products made with no interruption in the production line is an example of what type of manufacturing?

a)

Batch

b)

Custom

c)

Continuous

d)

Just it time (JIT)

9.

What is the definition of composite materials?

a)

Inorganic and nonmetallic materials formed from powdered materials through the application of heat.

b)

Elements, compounds, or alloys that account for roughly two-thirds of all materials.

c)

Elements commonly referred to as plastics or rubber

d)

Any combination(s) of two or more distinct materials, in which those materials maintain their original properties.

10.

When designing engineering solutions to problems, which of the following is NOT taken into account?

a)

Scientific laws

b)

CAD systems

c)

Engineering principles

d)

Properties of materials

11.

A flat surface can be produced by a lathe machine, if the cutting tool moves _____

a)

parallel to the axis of rotation of workpiece

b)

perpendicular to the axis of rotation of workpiece

c)

at an angle of 450

d)

at an angle of 600

12.
Multi-step process used to develop workable solutions to a problem
a)
entrepreneur
b)
scientific method
c)
hypothesis
d)
problem solving process
13.
Most injuries in the lab occur because someone
a)
cuts themselves
b)
not using tools for what they are designed for
c)
spills harmful chemicals on their skin
d)
horseplay
14.
energy comes from
a)
inexhaustible sources
b)
nonrenewable sources
c)
renewable sources
d)
all of these
15.
You have been injured in the laboratory. The first thing you should do is
a)
ask to see the doctor
b)
see a doctor after school
c)
apply the appropriate first aid and tell the engineering teacher
16.

A series of parts or procedures that work together to achieve a goal

a)

system

b)

energy

c)

capital

17.
technology
a)
air pollution
b)
what people create to solve their problems and make it possible to do new things 
c)
needed by all other systems
d)
studying the effects of technology
18.

which of the following should not be worn in the labatory ?

a)

bulky or loose clothing

b)

open toed shoes

c)

dangling jewlery

d)

long loose hair

19.
When a load is applied to the top of a structure element, the element is said to be in ___________.
a)
torsion
b)
tension
c)
compression
d)
shear
20.
A __________ is characterized by forces in motion. 
a)
common load
b)
dynamic load
c)
static load
d)
dead load
21.
The force that tries to twist material apart is called _____________.
a)
compression
b)
tension
c)
torsion
d)
shear
22.
___________ is when forces are exerted on a material in the same plane but in opposite directions.
a)
compression
b)
shear
c)
tension
d)
torsion
23.
The force that tries to twist material apart is called _____________.
a)
compression
b)
tension
c)
torsion
d)
shear
24.
What does OSHA stand for? 
a)
Occupational Safety and Health Administration
b)
Occupational Strategy and Hazard Association
c)
Occupational Studies and Hazards Administration
d)
Occupational Studies on Hazards and Accidents 
25.

What does the term PPE stand for ?

a)

Personal Preferred Equipment

b)

Preferred Power Exhaust

c)

Personal Protective Equipment

d)

Poison Protective Equipment

26.
Who is ultimately responsible for on the job safety? 
a)
Your parents 
b)
Job site safety coordinator 
c)
Yourself 
d)
OSHA worker 
27.
An equipment or process powered by compressed air is _______________ . 
a)
Turbined 
b)
Wind tunneled 
c)
Pneumatic 
d)
Force flowed
28.
The type of equipment that is powered by fluid under pressure is ________________ .
a)
Pneumatic
b)
Hydrodynamic 
c)
Hydrostatic 
d)
Hydraulic
29.
A formal procedure for taking equipment out of service and ensuring it cannot be operated until an authorized person has removed the lock and or warning tag.  
a)
Lock out tag out
b)
Out of service criteria 
c)
Danger operation procedure 
d)
Critical delay procedure 
30.
According to OSHA,an unplanned event that results in personal injury and /or property damage. 
a)
Near miss
b)
Incident 
c)
Fault 
d)
Accident
31.
A safety sign which tells you that you must NOT do something is which colour?
a)
Red
b)
green
c)
Blue
d)
yellow
32.
What is a composite material?
a)
a material made of one component
b)
a materials made of three or more components
c)
a material made of two or more components
d)
a material made of one or more components
33.
Which geometric shaped is the  best for building?
a)
triangle
b)
bi-angle
c)
polygon
d)
rectangle
34.
Applies science and math to the design, development, and implementation of efficencient methods of manufacturing and production.
a)
civil
b)
manufacturing 
c)
genetic
d)
degenerate
35.
James Watt improvement to the ________ started the industrial revolution that changed the world
a)
Water Wheel
b)
Battery
c)
Steam Engine
d)

Electric Motor

36.

Type of production of automobile is

a)

Job shop production

b)

Batch production

c)

Continuous flow production

d)

Mass production

37.

Which of the following statements combine to form a valid definition of lean manufacturing? Lean manufacturing…

a)

is a rigidly defined set of steps to follow.

b)

focuses on reducing waste.

c)

is a set of tools and philosophies.

d)

focuses on automation of production.

38.

What are the four parts of Whitney's mass production system?

a)

Special machine, jigs, saws, rulers

b)

Special machines, specialized workers, jigs, rulers

c)

Standard unit of measurement, jigs, lathe, mill

d)

Special workers, ruler, lathe, mill

39.

Who made the first car in the US?

a)

Henry Ford

b)

Lavassor

c)

Random Eli Olds

d)

Eli Whitney

40.

Type of manufacturing that's advantage is the ability to handle changes in the kinds and quantities of products produced.

a)

Custom Manufacturing

b)

Lean Manufacturing

c)

Flexible Manufacturing

d)

Continuous Manufacturing

41.

Which is a step in rapid prototyping?

a)

Cad Drawing

b)

Brainstorming

c)

Forging

d)

feedback

42.

In the U.S., about 10 percent of new steel comes from scrap steel obtained from recycled automobiles.

a)

True

b)

False

43.

About what percentage of engineers are employed in manufacturing?

a)

33

b)

20

c)

50

d)

80

44.

What was the first form of manufacturing in houses?

a)

Continuous

b)

Flexible

c)

Custom

d)

Lean

45.

With which kind of manufacturing system is the concept of "just-in-time" associated?

a)

Continuous

b)

Custom

c)

Flexible

d)

Lean

46.

Which of these is an example of a non-ferrous metal that is used in manufacturing?

a)

Aluminum

b)

Graphite

c)

Composite

d)

Iron

47.

What device would you use if you wanted to hold a piece of metal in place while it was being drilled?

a)

lathe

b)

hack saw

c)

vise

d)

gripper

48.

What is a major drawback to automating manufacturing processes?

a)

The initial cost is high.

b)

It increases the number of workers the factory requires.

c)

It often results in a higher percentage of defective parts.

d)

It slows down the speed of the manufacturing process.It slows down the speed of the manufacturing process.

49.

A machine has an electronic arm that swings around the outside of a refrigerator while spray-painting it. What is

this an example of?

a)

Continuous manufacturing

b)

Rapid prototyping

c)

Using a milling machine to increase efficiency

d)

Industrial robot

50.

What device can be used to create complex shapes through the use of cutters?

a)

Lathe

b)

Hack saw

c)

Milling machine

d)

Drill