WorksheetsLean Quiz 1
Total questions: 42
Worksheet time: 21mins
Which of the following statements combine to form a valid definition of lean manufacturing? Lean manufacturing…
is a rigidly defined set of steps to follow.
focuses on reducing waste.
is a set of tools and philosophies.
focuses on automation of production.
The Seven Wastes are all examples of:
Overburden (muri)
Inconsistency (mura)
Wasted work (muda)
An example of the implementation of a sequence poka-yoke method is:
A pre-counted back of screws
A warning sign placed on a door
A warning light that shines when a mistake is made
An activation switch that cannot be pressed until a safety door is closed
The takt time is calculated as:
Minutes per shift x Shifts per day / Units required per day
Minutes per shift x Shifts per day x Units required per day
Minutes per shift / (Shifts per day x Units required per day)
What is lean used for
To Reduce the head count in the organization
To have Only Min resource(s) in the team
To Maximize Customer value while removing waste
To increase Organization Profit
How many principles are there in Lean
5
4
6
7
Which of the following statements is true of Pull systems?
Pull systems create more finished product than is required.
Pull systems lengthen production times.
Pull systems ensure that the factory only produces what is needed.
Pull systems are being phased out in favor of push systems.
Non-value-added activities are considered waste if they fall into one of the eight categories. Which waste ties up money in unsold product, material, and storage space?
Waiting
Transportation
Excess inventory
Over-processing
In order to successfully solve any problem, which is the correct order of the steps that should be followed?
1 Identify possible solutions.
2 Evaluate and select the best solution.
3 Implement the solution.
4 Define the problem.
1 Evaluate and select the best solution.
2 Implement the solution.
3 Define the problem.
4 Identify possible solutions.
1 Define the problem.
2 Identify possible solutions.
3 Evaluate and select the best solution.
4 Implement the solution.
1 Implement the solution.
2 Define the problem.
3 Identify possible solutions.
4 Evaluate and select the best solution.
Which of the following wastes occur as a result of overproduction?
Insurance costs are higher.
More space is required to store excess product.
Handling and management costs are increased.
Large quantities of parts can be made obsolete simultaneously.
What is VA (Value Added) Activity
Work which will make our leadership team happy
Work the customer is willing to pay
Work which has to be completed immediately
Work which is requested by the application team
Lean manufacturing is a method of eliminating waste. What is the purpose of eliminating waste?
Reducing landfill shipments
Reduce production cost
Reduce lead time
Reduce both cost and lead time while increasing quality
The basic formula of business is Profit = Sales – Expenses. Lean manufacturing aims to:
Reduce expenses
Increase sales
Balance sales and expenses
Increase expenses
Kanban sizes must be set accurately using special formulae. Adjustments to the sizes set by formulae can only harm the system.
True
False
One piece flow is another name for the concept of batch production.
True
False
Which of the following are part of Just-In-Time (JIT) manufacturing?
Steady flow and one piece flow
Pull manufacturing and steady flow
One piece flow, pull manufacturing and steady flow
One piece flow and pull manufacturing
The word Kanban means:
Station
Card
Factory
Unit
The size of kanban bins for work in progress are calculated in the same way as for raw material kanbans.
true
false
An advantage of using kanban systems is that the factory is forced to work according to a pull scheduling system.
True
False
2. Which of the following is not a goal of lean manufacturing?
a) Reducing set-up times
b) Utilizing activity-based costing
c) Increasing machine utilization
d) Producing smaller lot sizes
11.The Toyota Production System (developed by Taiichi Ohno, Shigeo Shingo and Eiji Toyoda of Toyota between 1948 and 1975.) is a major precursor of the more generic "________."
A. TQM
Six sigma
Kaizen
Lean manufacturing
12.. Just in Time (JIT) means:-
A lot of stock is kept to meet unforseen demand
Supplies are coordinated to arrive as they are needed.
Workers arrive at work punctually
Suppliers do not supply in time
13. Kaizen is a term taken from which language
A. Japanese
B. Hindi
c. Chinese
d. English
15.Which of the following would be an example of Lean Manufacturing?
A. Holding very low stock levels - JIT
B.Making smaller quantities of goods than previously
C Buying the latest equipment to increase output
d.Producing a greater variety of goods
16.An advantage of Kaizen is :-
A. Manufacturing times are increased.
B. Increased productivity
c Factories need a lot of space for workers meetings.
d Employees start chatting to each other more
17.The definition of "Kaizen" is...
a)Better throughput
b)Quality products
C)Higher employee bonus
d) Change for the better
KAIZEN is one of effective method to promote PQCDSMI. Which of the following is wrong?
Time-consuming
Boost morality
Promote safety
Low-cost
Which of the following is a part of KAIZEN?
The main focus of any Continuous Improvement should be the elimination of...….
Errors
Flexibility
Waste
KAIZEN can contribute to
Which one is not part of kaizen process?
Standardize Process
Implement Corrective Action
Develop System
Which of the following answer is the purpose of Kaizen?
Productivity Improvement
Measure Result
Standardize Process
What benefits will you gained if the KAIZEN is applied in your organization?
Eliminating Waste
Get more MC
Come early to the office
How to develop a culture of kaizen in the organization?
How does kaizen costing affect the organization culture?
Reduce error and mistakes
Promotes longevity
Reduce debt
Which Kaizen Tool involves first hand observation
Six Sigma
5S
Gemba
TFM
Who is the beginning point for an Kaizen process
Reporting team
finance team
process owner
Managing director
Which poka yoke method senses a problem & stops line or process so that corrective action can be taken
control
warning
issue
level up
