WorksheetsMANUFACTURING TECHNOLOGY II - MCQ UNIT TEST 1
Total questions: 20
Worksheet time: 18mins
Cast iron during machining produces
continuous chips
discontinuous chips
continuous chips with built-up-edge
none of these
In order to prevent the tool from rubbing the work __________ on tools are provided.
rake angle
relief angle
shear angle
none of above
The angle between the shear plane and __________ is called the shear angle.
work surface
tool face
normal to the tool axis
flank
The angle on which the strength of the tool depends is
rake angle
cutting angle
clearance angle
lip angle
Carbides are used in_____
rapid stock removal
higher speeds
rapid stock removal and higher speed both
none of the mentioned
Positive rake angle is given for machining of:
Brittle material
Ductile material
Both hard and soft material
None of the mentioned
For machining of carbide material which of the following tool will be preferred?
large positive rake angle tools
Large negative rake angle tools
Zero rake angle tools
Small point angle tools
Metal resistance to shear during chip formation is known as
Cutting force
Frictional resistance
Backing up force
Shear force
Thermal cracking of tools occurs at
Low temperature
High temperature
Low cutting speed
None of the mentioned
Cutting forces can be measured using a
Transducer
dynamometer
load cell
all of the mentioned
The tool life is said to be over if
poor surface finish is obtained
There is a sudden increase in cutting forces and power consumption
overheating and fuming due to heat of friction starts
All of the mentioned
metal machining, the zone where the heat is generated due to friction between the moving chip and the tool face is called
friction zone
work tool contact zone
shear zone
none of the mentioned
The relation between the tool life(T) in minutes and cutting speed (V) in m/min is
VnT = C
VTn = C
Vn/T = C
V/Tn = C
Using the Taylor Equation for tool life and letting n = 0.5 and C = 120, calculate the percentage increase in tool life when the cutting speed is reduced by 50%.
100%
200%
300%
400%
The cutting velocity in m/sec, for turning a work piece of diameter 100 mm at the spindle speed of 480 rpm is
1.26
2.51
48
151
Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)
300%
400%
100%
50%
In an orthogonal machining operation :
Uncut thickness = 0.5 mm
Cutting speed = 20 m/min
Rake angle = 15 deg
Width of cut = 5 mm Chip thickness = 0.7 mm
Thrust force = 200 N Cutting force = 1200 N
The values of shear angle and shear strain, respectively, are
30.3deg and 1.98
30.3deg and 4.23
40.2deg and 2.97
40.2deg and 1.65
In metal cutting operation, maximum heat (i.e. 80-85%) is generated in
the shear zone
the chip-tool interface zone
the tool-work interface zone
none of the above
Why metal removal process is costly?
more energy is required
some of the material is wasted
both more energy is required and some of the material is wasted
none of the mentioned
In oblique cutting of the metals, the cutting edge of the tool is
perpendicular to the work piece
perpendicular to the direction of tool travel
parallel to the direction of tool travel
Inclined at an angle less than 900 to the direction of tool travel
