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MANUFACTURING TECHNOLOGY II - MCQ UNIT TEST 1

Total questions: 20

Worksheet time: 18mins

Name
Class
Date
1.

Cast iron during machining produces



a)

continuous chips

b)

discontinuous chips

c)

continuous chips with built-up-edge

d)

none of these

2.

In order to prevent the tool from rubbing the work __________ on tools are provided.

a)

rake angle

b)

relief angle

c)

shear angle

d)

none of above

3.

The angle between the shear plane and __________ is called the shear angle.

a)

work surface

b)

tool face

c)

normal to the tool axis

d)

flank

4.

The angle on which the strength of the tool depends is


a)

rake angle

b)

cutting angle

c)

clearance angle

d)

lip angle

5.

Carbides are used in_____

a)

rapid stock removal

b)

higher speeds

c)

rapid stock removal and higher speed both

d)

none of the mentioned

6.

Positive rake angle is given for machining of:

a)

Brittle material

b)

Ductile material

c)

Both hard and soft material

d)

None of the mentioned

7.

For machining of carbide material which of the following tool will be preferred?

a)

large positive rake angle tools

b)

Large negative rake angle tools

c)

Zero rake angle tools

d)

Small point angle tools

8.

Metal resistance to shear during chip formation is known as

a)

Cutting force

b)

Frictional resistance

c)

Backing up force

d)

Shear force

9.

Thermal cracking of tools occurs at


a)

Low temperature

b)

High temperature

c)

Low cutting speed

d)

None of the mentioned

10.

Cutting forces can be measured using a

a)

Transducer

b)

dynamometer

c)

load cell

d)

all of the mentioned

11.

The tool life is said to be over if


a)

poor surface finish is obtained

b)

There is a sudden increase in cutting forces and power consumption

c)

overheating and fuming due to heat of friction starts

d)

All of the mentioned

12.

metal machining, the zone where the heat is generated due to friction between the moving chip and the tool face is called

a)

friction zone

b)

work tool contact zone

c)

shear zone

d)

none of the mentioned

13.

The relation between the tool life(T) in minutes and cutting speed (V) in m/min is

a)

VnT = C

b)

VTn = C

c)

Vn/T = C

d)

V/Tn = C

14.

Using the Taylor Equation for tool life and letting n = 0.5 and C = 120, calculate the percentage increase in tool life when the cutting speed is reduced by 50%.

a)

100%

b)

200%

c)

300%

d)

400%

15.

The cutting velocity in m/sec, for turning a work piece of diameter 100 mm at the spindle speed of 480 rpm is

a)

1.26

b)

2.51

c)

48

d)

151

16.

Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

a)

300%

b)

400%

c)

100%

d)

50%

17.

In an orthogonal machining operation :

Uncut thickness = 0.5 mm

Cutting speed = 20 m/min

Rake angle = 15 deg

Width of cut = 5 mm Chip thickness = 0.7 mm

Thrust force = 200 N Cutting force = 1200 N

The values of shear angle and shear strain, respectively, are

a)

30.3deg and 1.98

b)

30.3deg and 4.23

c)

40.2deg and 2.97

d)

40.2deg and 1.65

18.

In metal cutting operation, maximum heat (i.e. 80-85%) is generated in

a)

the shear zone

b)

the chip-tool interface zone

c)

the tool-work interface zone

d)

none of the above

19.

Why metal removal process is costly?

a)

more energy is required

b)

some of the material is wasted

c)

both more energy is required and some of the material is wasted

d)

none of the mentioned

20.

In oblique cutting of the metals, the cutting edge of the tool is

a)

perpendicular to the work piece

b)

perpendicular to the direction of tool travel

c)

parallel to the direction of tool travel

d)

Inclined at an angle less than 900 to the direction of tool travel