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CIM Manufacturing Quiz

Total questions: 56

Worksheet time: 34mins

Name
Class
Date
1.

Adding materials in layers to build a finished part; referred to as an additive property

a)

joining

b)

milling

c)

rolling

d)

separating

2.

All of the following are examples of joining EXCEPT

a)

milling

b)

welding

c)

gluing

d)

soldering

3.

The subtractive process involving the removal of material

a)

joining

b)

milling

c)

separating

d)

molding

4.

Uses force to cause materials to permanently take a shape.

a)

casting

b)

additive

c)

drilling

d)

forming

5.

A molten material such as metal or plastic is poured into a mold and allowed to solidify

a)

forming

b)

additive

c)

cutting

d)

casting

6.

This protects the product and enhances the product's appearance.

a)

milling

b)

molding

c)

finishing

d)

casting

7.

Manufacturing process needed whenever complex shaping is needed...requiring accuracy.

a)

separating

b)

jumping

c)

rolling

d)

milling

8.

These products have been made by...

a)

Injection moulding

b)

Vacuum forming

c)

Extrusion

d)

Blow moulding

9.

These products have been made by...

a)

Injection moulding

b)

Vacuum forming

c)

Extrusion

d)

Blow moulding

10.

These products have been made by...

a)

Injection moulding

b)

Vacuum forming

c)

Extrusion

d)

Blow moulding

11.

This product has been made by...

a)

Extrusion

b)

Vacuum forming

c)

3D printing

d)

Blow moulding

12.

Features of a blow moulded product...

a)

complicated shape

b)

hollow container

c)

same cross-section

d)

tray with gently sloping sides

13.

Features of a injection moulded product...

a)

complicated shape

b)

hollow container

c)

same cross-section

d)

tray with gently sloping sides

14.

Features of an extruded product...

a)

complicated shape

b)

hollow container

c)

same cross-section

d)

tray with gently sloping sides

15.

The ___ is a machine tool that operates on the principle of the work being rotated against a cutting tool

a)

broach

b)

drill press

c)

lathe

d)

milling machine

16.

A stamping operation in which shapes in metal are cut with punches and dies is known as ____.

a)

blanking

b)

grinding

c)

milling

d)

shearing

17.

____ is a process in which molten metal is forced into a mold under pressure.

a)

Die casting

b)

Investment casting

c)

Permanent mold casting

d)

Sand casting

18.

Plastic mold kits are made by ____ molding.

a)

composite

b)

compression

c)

injection

d)

transfer

19.

Additive manufacturing _______.

a)

builds objects layer by layer

b)

can rapidly create prototypes

c)

can create fully functional parts

d)

All of these options

20.

The ____ process extrudes molten plastic through a nozzle.

a)

direct shell production casting (DSPC)

b)

fused deposition modeling (FDM)

c)

selective laser melting (SLM)

d)

stereolithography

21.
____ is a machining operation used to cut internal threads in a drilled hole.
a)
Boring
b)
Countersinking
c)
Tapping
d)
Turning
22.
Cutting a chamfer on a hole so a flat head fastener can be inserted.
a)
Countersinking
b)
Tapping
c)
Milling
d)
CAD/CAM System
23.
A system which a program is used to precisely position tools and/or the workpiece and to carry out the sequence of operations needed to produce a part.
a)
Computer Numerical Control (CNC)
b)
Planer
c)
Milling Machine
d)
Broach
24.

Look at the options below. Select the manufacturing processes.

a)

Molding

b)

Forming

c)

Seizing

d)

Handling

e)

Joining

25.

(a)   is the process of manufacturing that shapes pliable raw material using a rigid frame or model.

26.

(a)   is the finishing process that is the changing of the physical or mechanical properties of a material.

27.

(a)   is a finishing process which involves putting parts together. It may include bonding and mechanical fastening.

28.

(a)   materials are natural resources found on or in the earth or seas.

29.

(a)   is the finishing process of removing unwanted material from work pieces.

30.

(a)   is a finishing process that involves a material being applied to a work piece.

31.

Which of the following are considered finishing processes?

a)

Conditioning

b)

Assembling

c)

Deburring

d)

Covering

e)

Canning

32.

(a)   methods could include filing, scraping, and trimming.

33.

A device that holds and locates a piece of work and guides the tools that operate upon it.

a)

Jig

b)

Fixture

34.

A device designed and built for holding a particular piece of work for machining operations.

a)

Jig

b)

Fixture

35.

Jigs and fixtures allow mass production of consistent _______.

a)

Scrap

b)

work pieces

c)

quality

d)

waste

36.

Jigs and fixtures give added ______ by confining waste.

a)

value

b)

structure

c)

reinforcement

d)

safety

37.

This adjustable jig is found on most table saws. It is known as a ______.

a)

rail

b)

fence

c)

wall

d)

slide

38.

This fixture, typically used with a miter saw to keep material from moving, is known as a _______.

a)

hold down clamp

b)

washer clamp

c)

safety hand

d)

pinch

e)

stable arm

39.

This is a simple aftermarket _____ , shown here on the bed of a milling machine. It is used to hold stock while machining.

a)

clamp

b)

strap

c)

press hold

d)

vise

40.

These are ______, which are a common way to attach object to the bed or table of machining equipment, such as a mill.

a)

finger straps

b)

strap clamps

c)

step clamps

d)

finger steps

e)

strap steps

41.

V-blocks can be used to hold _______ stock for machining or drilling operations.

a)

square shaped

b)

elongated

c)

oddly shaped

d)

cylindrical

e)

complex shaped

42.

When activated, this will apply air pressure to the piece of stock, clamping it in place for machining. It is known as what?

a)

Air Vise

b)

Pneumatic Vise

c)

Air Clamp

d)

Pneumatic Clamp

43.

When activated, this will apply air pressure to the piece of stock, clamping it in place for machining. It is known as what?

a)

Air Vise

b)

Pneumatic Vise

c)

Air Clamp

d)

Pneumatic Clamp

44.

This is a (a)   system. It releases air through the nozzle, which creates a vacuum in a the aluminum base of a certain type of vise.

45.

The end mill on the left is considered what?

a)

Non-Center Cutting

b)

Center Cutting

c)

Ball

d)

Square

e)

Flat

46.

The end mill on the right is considered what?

a)

Non-Center Cutting

b)

Center Cutting

c)

Ball

d)

Square

e)

Flat

47.

The end mill in the middle is considered what?

a)

Non-Center Cutting

b)

Center Cutting

c)

Ball

d)

Square

e)

Flat

48.

Robotics is a huge part of the automation used in CIM and can be very versatile. Which of the following CIM applications can they be used for?

a)

Arc, TIG, and Spot Welding

b)

Painting

c)

Assembly

d)

Packing & Palletizing

e)

Promoting

49.

How many flutes does this end mill have?

(a)  

50.

Which of the following are applications for milling tools?

a)

Facing

b)

Pocketing

c)

slotting

d)

Roughing

e)

Burring

51.

The rate of a tool measured in surface feet per minute.

a)

Spindle Speed

b)

Feed Rate

c)

Cutting Speed

d)

Plunge Feed

52.

The number of RPMs that is made by the cutting tool of a machine?

a)

Cutting Speed

b)

Plunge Speed

c)

Tool Feed

d)

Spindle Speed

53.

Choose the best answer(s) for this definition. The distance advanced by the cutting tool along the length of the work for every revolution of the spindle

a)

Cut Distance

b)

Feed

c)

Mill Distance

d)

Chipload

e)

Spindle rate

54.

This is the formula for what?

a)

Cutting Speed

b)

Feed Rate

c)

Spindle Speed

d)

Plunge Feed Rate

55.

This is the formula for what?

a)

Cutting Speed

b)

Feed Rate

c)

Spindle Speed

d)

Plunge Feed Rate

56.

What must be done to a feed rate when plunging?

a)

Multiply by 2

b)

Divide by 2

c)

Square the feed rate

d)

Round down

e)

Reduce by a third