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MSSC Quality 4.0 Caliper Measurement

Total questions: 21

Worksheet time: 42mins

Name
Class
Date
1.

Before using a tool for a critical measurement, the tool may be required to be __________.

a)

Tempered

b)

Calibrated

c)

Signed off

d)

Certified

2.

Calibration means to __________.

a)

Create an SPC file

b)

Set an instrument to zero

c)

Adjust a control chart

d)

Adjust a device to a standard

3.

Calipers measure length to an accuracy of __________.

a)

0.1 inches

b)

0.01 inches

c)

0.001 inches

d)

0.0001 inches

4.

Company standards determine how often __________ is performed.

a)

Calibration of hand tools

b)

lockout/tag out

c)

OSHA inspection

d)

Calibration of surface finish gages

5.

Precision measuring equipment that has been mishandled should be __________.

a)

Used anyway

b)

Sent out for recalibration immediately

c)

Checked against a gauge block or known good tool for accuracy before using

d)

Discarded

6.

Technicians use instrument reliability to determine __________.

a)

How many instruments to use to measure a signal

b)

Calibration intervals

c)

Sampling plans

d)

SPC lot size

7.

To ensure accuracy, __________ are calibrated on a regular basis.

a)

Conveyors

b)

Power tools

c)

Inspection tools

d)

Programmable controllers

8.

Which measurement tool should be selected to measure a part with a length specification of 2.125 +/- 0.006 inches?

a)

Protractor

b)

Machinist rule

c)

Gauge block

d)

Caliper

9.

Dial calipers are the most widely used precision measuring instrument on the shop floor for all of the reasons below, EXCEPT __________.

a)

They are easy to carry

b)

They take measurements quickly

c)

They are reasonably accurate

d)

They are unbreakable

10.

What is the basic measuring device on a dial caliper?

a)

Dial

b)

Jaw

c)

Thumb screw

d)

Rule

11.

Before calibrating any measurement tool, including scales, make sure the tools, weights, gauge blocks, etc., are __________.

a)

signed out

b)

clean and undamaged

c)

notorized

d)

dirty and broken

12.

Calibration of measuring instruments is important because it ensures that the instrument is __________.

a)

properly installed

b)

safely installed

c)

accurate

d)

working

13.

What should be done every time before taking a measurement with dial calipers?

a)

reset the display

b)

check the calibration

c)

have the calipers certified

d)

nothing needs to be done

14.

What is the measured dimension of the part shown?

a)

22.068 mm

b)

21.32 mm

c)

22.68 mm

d)

22.76 mm

15.

What is the measured dimension of the part shown?

a)

2.309 in

b)

2.3 in

c)

2.291 in

d)

2.3009 in

16.

What is the total caliper measurement equal to?

a)

Scale reading + dial reading

b)

Scale reading - dial reading

c)

Scale reading x dial reading

d)

Scale reading / dial reading

17.

When using a depth gauge, which part of the caliper should be resting on the part?

a)

outside jaws

b)

inside jaws

c)

rule

d)

bottom edge of the caliper

18.

When measuring with a dial caliper, most skilled operators are only accurate to what amount?

a)

1 mm

b)

0.1 mm

c)

0.01 mm

d)

0.001 mm

19.

SPC data can be collected and transferred to a PC from what device?

a)

A mouse

b)

A digital caliper

c)

A disk drive

d)

A printer

20.

Which of the components listed are on the digital caliper but not on the dial caliper?

a)

inside jaws

b)

outside jaws

c)

dial

d)

computer port

21.

Which of the following lists the proper digital caliper calibration steps in order?

a)

Turn on the caliper display, close the jaws, press the zero button

b)

Close the jaws, turn on the caliper display, press the zero button

c)

Press the zero button, turn on the caliper display, close the jaws

d)

Turn on the caliper display, press the zero button, close the jaws