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WorksheetsDesign Institute - Test 3
Total questions: 57
Worksheet time: 57mins
What is the name of the rotational axis that corresponds with Y-linear axis?
A - axis
B - axis
C - axis
W - axis
Tool advanced per revolution along the axis of rotation is ________
Feed rate
Cutting speed
RPM
Chip load
What does the G in G-Codes stands for
Graphic
General
Geometric
Global
The following is used in Magnetic chucks
Electromagnet
Permanent magnet
Both A & B
None of the above
Filing on the machine surface is done to
Remove burrs
Finish feed marks
To make the sharp corners perfectly square
All of the above
A steel with higher hardenability primarily enables the following to be achieved
higher hardness at the surface
greater depth of hardening
lower depth of hardening
reduced soaking time
An operation performed for enlarging an existing hole is called
Counter boring
Boring
Drilling
Counter sinking
In machining metals, chips break due to __________ of work material.
Toughness
Ductility
Elasticity
Work hardening
In continuous chip cutting, the maximum heat is taken by the cutting tool
True
False
As the cutting speed increases, tool life decreases.
True
False
The capacity of a lathe is expressed as
Horsepower and chuck dia
Swing & distance between center
Bed length & spindle speed
Tool post size & travel
The purpose of jigs and fixtures is to
To hold and locate work piece
Repeatable accuracy
Increase productivity
All of these
VTL are called for work requiring a
Large diameter
More powerful engine
Greater distance between center
Multiple jaw chuck
Cutting speed calculated by
πDn/1000
Dn/1000
Dn/60
πDn/60
A 6 jaw chuck is used to hold
An eccentric work
A heavy work
A thin work
None of the above
Keyways, grooves & slot cannot be cut on a shaper
True
False
1 Feet = _____ mm
289
300
308.4
304.8
The rolling contact bearings are known as -------
Thick lubricated bearings
Plastic bearings
Thin lubricated bearings
Antifriction bearing
When two non-intersecting and non-coplanar shafts are connected by gears, the
arrangement is known as
Spur gearing
Helical gearing
Bevel gearing
Spiral gearing
Chip breakers are used to
Increase tool life
Remove chips from bed
Break chips into short segments
To minimize heat generation
Slow speed of the spindle is necessary in -----
Thread cutting
Turning a work of larger diameter
Turning a work of hard or tough materials
All of the above
Tool signatures consists of -------- elements
2
4
5
7
In thrust bearing load acts --------
Along the axis of the rotation
Parallel to the axis of the rotation
Perpendicular to the axis of the rotation
In any direction
Tapered roller bearings can take
Radial load only
Axial load only
Both A & B
None of the above
For wire drawing operation the work material should essentially be
Ductile
Tough
Hard
Malleable
Hexagonal bolts of 10 mm diameter are mass produced by
Sand casting followed by thread rolling
Upset forging followed by thread rolling
Forward extrusion followed by thread rolling
Machining on a single spindle automat
In a turning operation which of the following will increase the surface roughness value?
Increase in feed rate
Increase in depth of cut
Increase in cutting speed
Reduced rake angle
A solid shaft is transmitting 1 MW at 240 rpm. Determine the diameter of the shaft if the maximum torque transmitted exceed the mean torque by 20%. Take the maximum allowable shear stress as 60 N/mm2
60 mm
100mm
120mm
160mm
A cantilever spring 50 cm long is to be loaded at free end by 1000kg. the spring contains 10 leaves each 5 cm wide. If allowable strees is 9800 kg/cm, the thickness of each leaf should be
4 mm
8 mm
12 mm
16 mm
Why key is used ?
To transmit power from shaft to hub and vice versa
To provide strength to the shaft
Both
None of the above
Weight of aluminium block whose Size, Length - 200 mm, Width - 400 mm, height - 100 mm.
16.8
42.5
21.6
20.6
In case of worm and worm gear drive, the drive from the worm gear towards a loaded worm gear shaft is possible only if
The number of teeth on the worm gear is less than 14
The worm gear drive is preloaded
The pressure angle is greater that the friction angle
The pressure angle is less than the friction angle
The figure shows arrangements of springs. They have stiffness k1 and k2 as marked. Which of the following arrangement offers a stiffness =
A
B
C
D
Cage is used in ball bearing to ----- *
Maintain the gap between inner race and outer race
Maintain parallelism between inner race and outer race
Maintain balls in position
Reduce wear of balls.
What is reliability of the system shown?
0*154
0*846
1*67
1*67
The maximum normal stress theory gives reasonably good prediction of the failure stress for
Brittle materials with static loading
Ductile materials with stress reversals
Both brittle and ductile materials under shock loading
None of the above.
For the cantilever shown in figure the maximum deflection will be
A
B
C
D
Which of the following metal has lowest thermal conductivity ?
Zinc
Iron
Copper
Aluminum
Which of the following is the hard and unmachinable variety of iron ?
Chilled iron
Grey iron
Malleable iron
White iron
Which variety of steel has least percentage of carbon ?
Tool steel
Spring Steel
Forging steel
Carburizing steel
Which of the following mechanism has eight links ?
Peaucellier mechanism
Hart mechanism
Drag link quick return mechanism
Whit worth quick return mechanism
Axial thrust will be negligible in case of
Helical gears
Bevel gears
Spiral gears
Heringbone gears
Silicon when added to copper increase its
Machinability
Brittleness
Hardness and Strength
Malleability
A block diagram of a system with items re-liabilities is shown. What is the system
reliability?
0*74
0*85
0*83
0*72
Which among these is a drive fit
H7 / h6
H7 / g6
H7 / p6
H7 / f6
Function of key is
Reduce Friction
Speed reduction
Transmitting power
Reduce the load
Relation between Power, Torque & Speed
HP=2xpaixNxT / 6500
HP=2xpaixNxT / 4500
HP=2xpaixNxT / 3500
HP=2xpaixNxT / 5500
Surface finish value mentioned in the drawing achieved by grinding
3.2
1.6
0.2
0.8
What happens if a squirrel cage 3-phase 50Hz induction motor is run at 100Hz
Run slower
No effect
Run faster
Stop rotation
LM Guides are used for ___
Straight vertical movement
Straight inclined movement
Straight horizontal movement
All the above
Ball screw function is to convert movement from ____
Linear to Linear
Linear to Rotary
Rotary to Linear
Rotary to Rotary
Function of 'O' ring
Reduce vibration
Reduce friction
Reduce speed
Sealing
The size of Gear is usually specified by
Circular pitch
Diametrical pitch
Pitch circle diameter
Pressure angle
Internal stresses produced by hardening of steel the process usually adopted is ____
Annealing
Normalizing
Tempering
Spheroidising
What happens to the speed of 3-Phase induction motor if the number of poles are
increased
Run faster
Run Slower
Speed unaltered
Start oscillating
The reason of multiple thread employed is for ____
High mechanical advantage
High load lifting capacity
High efficiency
None of the above
Weight of steel bar whose dia = 150 mm, length = 500 mm
45.5 Kgs
96.0 Kgs
69.3 Kgs
78.8 Kgs
