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Design Institute - Test 3

Total questions: 57

Worksheet time: 57mins

Name
Class
Date
1.

What is the name of the rotational axis that corresponds with Y-linear axis?

a)

A - axis

b)

B - axis

c)

C - axis

d)

W - axis

2.

Tool advanced per revolution along the axis of rotation is ________

a)

Feed rate

b)

Cutting speed

c)

RPM

d)

Chip load

3.

What does the G in G-Codes stands for

a)

Graphic

b)

General

c)

Geometric

d)

Global

4.

The following is used in Magnetic chucks

a)

Electromagnet

b)

Permanent magnet

c)

Both A & B

d)

None of the above

5.

Filing on the machine surface is done to

a)

Remove burrs

b)

Finish feed marks

c)

To make the sharp corners perfectly square

d)

All of the above

6.

A steel with higher hardenability primarily enables the following to be achieved

a)

higher hardness at the surface

b)

greater depth of hardening

c)

lower depth of hardening

d)

reduced soaking time

7.

An operation performed for enlarging an existing hole is called

a)

Counter boring

b)

Boring

c)

Drilling

d)

Counter sinking

8.

In machining metals, chips break due to __________ of work material.

a)

Toughness

b)

Ductility

c)

Elasticity

d)

Work hardening

9.

In continuous chip cutting, the maximum heat is taken by the cutting tool

a)

True

b)

False

10.

As the cutting speed increases, tool life decreases.

a)

True

b)

False

11.

The capacity of a lathe is expressed as

a)

Horsepower and chuck dia

b)

Swing & distance between center

c)

Bed length & spindle speed

d)

Tool post size & travel

12.

The purpose of jigs and fixtures is to

a)

To hold and locate work piece

b)

Repeatable accuracy

c)

Increase productivity

d)

All of these

13.

VTL are called for work requiring a

a)

Large diameter

b)

More powerful engine

c)

Greater distance between center

d)

Multiple jaw chuck

14.

Cutting speed calculated by

a)

πDn/1000

b)

Dn/1000

c)

Dn/60

d)

πDn/60

15.

A 6 jaw chuck is used to hold

a)

An eccentric work

b)

A heavy work

c)

A thin work

d)

None of the above

16.

Keyways, grooves & slot cannot be cut on a shaper

a)

True

b)

False

17.

1 Feet = _____ mm

a)

289

b)

300

c)

308.4

d)

304.8

18.

The rolling contact bearings are known as -------

a)

Thick lubricated bearings

b)

Plastic bearings

c)

Thin lubricated bearings

d)

Antifriction bearing

19.

When two non-intersecting and non-coplanar shafts are connected by gears, the

arrangement is known as

a)

Spur gearing

b)

Helical gearing

c)

Bevel gearing

d)

Spiral gearing

20.

Chip breakers are used to

a)

Increase tool life

b)

Remove chips from bed

c)

Break chips into short segments

d)

To minimize heat generation

21.

Slow speed of the spindle is necessary in -----

a)

Thread cutting

b)

Turning a work of larger diameter

c)

Turning a work of hard or tough materials

d)

All of the above

22.

Tool signatures consists of -------- elements

a)

2

b)

4

c)

5

d)

7

23.

In thrust bearing load acts --------

a)

Along the axis of the rotation

b)

Parallel to the axis of the rotation

c)

Perpendicular to the axis of the rotation

d)

In any direction

24.

Tapered roller bearings can take

a)

Radial load only

b)

Axial load only

c)

Both A & B

d)

None of the above

25.

For wire drawing operation the work material should essentially be

a)

Ductile

b)

Tough

c)

Hard

d)

Malleable

26.

Hexagonal bolts of 10 mm diameter are mass produced by

a)

Sand casting followed by thread rolling

b)

Upset forging followed by thread rolling

c)

Forward extrusion followed by thread rolling

d)

Machining on a single spindle automat

27.

In a turning operation which of the following will increase the surface roughness value?

a)

Increase in feed rate

b)

Increase in depth of cut

c)

Increase in cutting speed

d)

Reduced rake angle

28.

A solid shaft is transmitting 1 MW at 240 rpm. Determine the diameter of the shaft if the maximum torque transmitted exceed the mean torque by 20%. Take the maximum allowable shear stress as 60 N/mm2

a)

60 mm

b)

100mm

c)

120mm

d)

160mm

29.

A cantilever spring 50 cm long is to be loaded at free end by 1000kg. the spring contains 10 leaves each 5 cm wide. If allowable strees is 9800 kg/cm, the thickness of each leaf should be

a)

4 mm

b)

8 mm

c)

12 mm

d)

16 mm

30.

Why key is used ?

a)

To transmit power from shaft to hub and vice versa

b)

To provide strength to the shaft

c)

Both

d)

None of the above

31.

Weight of aluminium block whose Size, Length - 200 mm, Width - 400 mm, height - 100 mm.

a)

16.8

b)

42.5

c)

21.6

d)

20.6

32.

In case of worm and worm gear drive, the drive from the worm gear towards a loaded worm gear shaft is possible only if

a)

The number of teeth on the worm gear is less than 14

b)

The worm gear drive is preloaded

c)

The pressure angle is greater that the friction angle

d)

The pressure angle is less than the friction angle

33.

The figure shows arrangements of springs. They have stiffness k1 and k2 as marked. Which of the following arrangement offers a stiffness =

a)

A

b)

B

c)

C

d)

D

34.

Cage is used in ball bearing to ----- *

a)

Maintain the gap between inner race and outer race

b)

Maintain parallelism between inner race and outer race

c)

Maintain balls in position

d)

Reduce wear of balls.

35.

What is reliability of the system shown?

a)

0*154

b)

0*846

c)

1*67

d)

1*67

36.

The maximum normal stress theory gives reasonably good prediction of the failure stress for

a)

Brittle materials with static loading

b)

Ductile materials with stress reversals

c)

Both brittle and ductile materials under shock loading

d)

None of the above.

37.

For the cantilever shown in figure the maximum deflection will be

a)

A

b)

B

c)

C

d)

D

38.

Which of the following metal has lowest thermal conductivity ?

a)

Zinc

b)

Iron

c)

Copper

d)

Aluminum

39.

Which of the following is the hard and unmachinable variety of iron ?

a)

Chilled iron

b)

Grey iron

c)

Malleable iron

d)

White iron

40.

Which variety of steel has least percentage of carbon ?

a)

Tool steel

b)

Spring Steel

c)

Forging steel

d)

Carburizing steel

41.

Which of the following mechanism has eight links ?

a)

Peaucellier mechanism

b)

Hart mechanism

c)

Drag link quick return mechanism

d)

Whit worth quick return mechanism

42.

Axial thrust will be negligible in case of

a)

Helical gears

b)

Bevel gears

c)

Spiral gears

d)

Heringbone gears

43.

Silicon when added to copper increase its

a)

Machinability

b)

Brittleness

c)

Hardness and Strength

d)

Malleability

44.

A block diagram of a system with items re-liabilities is shown. What is the system

reliability?

a)

0*74

b)

0*85

c)

0*83

d)

0*72

45.

Which among these is a drive fit

a)

H7 / h6

b)

H7 / g6

c)

H7 / p6

d)

H7 / f6

46.

Function of key is

a)

Reduce Friction

b)

Speed reduction

c)

Transmitting power

d)

Reduce the load

47.

Relation between Power, Torque & Speed

a)

HP=2xpaixNxT / 6500

b)

HP=2xpaixNxT / 4500

c)

HP=2xpaixNxT / 3500

d)

HP=2xpaixNxT / 5500

48.

Surface finish value mentioned in the drawing achieved by grinding

a)

3.2

b)

1.6

c)

0.2

d)

0.8

49.

What happens if a squirrel cage 3-phase 50Hz induction motor is run at 100Hz

a)

Run slower

b)

No effect

c)

Run faster

d)

Stop rotation

50.

LM Guides are used for ___

a)

Straight vertical movement

b)

Straight inclined movement

c)

Straight horizontal movement

d)

All the above

51.

Ball screw function is to convert movement from ____

a)

Linear to Linear

b)

Linear to Rotary

c)

Rotary to Linear

d)

Rotary to Rotary

52.

Function of 'O' ring

a)

Reduce vibration

b)

Reduce friction

c)

Reduce speed

d)

Sealing

53.

The size of Gear is usually specified by

a)

Circular pitch

b)

Diametrical pitch

c)

Pitch circle diameter

d)

Pressure angle

54.

Internal stresses produced by hardening of steel the process usually adopted is ____

a)

Annealing

b)

Normalizing

c)

Tempering

d)

Spheroidising

55.

What happens to the speed of 3-Phase induction motor if the number of poles are

increased

a)

Run faster

b)

Run Slower

c)

Speed unaltered

d)

Start oscillating

56.

The reason of multiple thread employed is for ____

a)

High mechanical advantage

b)

High load lifting capacity

c)

High efficiency

d)

None of the above

57.

Weight of steel bar whose dia = 150 mm, length = 500 mm

a)

45.5 Kgs

b)

96.0 Kgs

c)

69.3 Kgs

d)

78.8 Kgs