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WorksheetsAll About Welding
Total questions: 154
Worksheet time: 1hrs 17mins
The PPE which should be worn when operating the are welder is
Welding gloves and jacket
Leather boots
Safety glasses
Welding helmet
All of these
When using the arc welder, never adjust the amperage ____
while the welder is under a load
without a pair of gloves
until the metal is warm
without saying "Cover"
When replacing an electrode be sure to _____.
Have a good grip
Wear leather welding gloves
Never touch the inside of the electrode holder
All of these are correct
The minimum shade number filter lens for arc welding is?
6
8
10
12
The welding area should be kept free of _____.
grease, fuels and solvents
paper and trash
compressed gas bottles
all of these are correct
Arc welding produces harmful _____.
Light
heat
gas fumes
all of these are correct
When arc welding, do not use cables that are _____.
too short
too long
cracked cut or frayed
brand new
Gloves used for arc welding should be _____.
leather, forearm length gloves
cotton gloves
synthetic material gloves
standard work gloves
When welding, the operator should never lay or stand on __
concrete floors
damp ground
wooden structures
on metal beams
Saturation of clothing by moisture or excessive sweating increases the risk of ______
poor weld penetration
electrical short
flash burn
burns and electrocution
When starting to arc weld, the operator should _____.
turn on the exhaust fan
clean the area of scraps and tools
shield others from arc rays
all of these are correct
When welding, burn the electrode to a length of at least _____ from the holder, no shorter.
1 inch
2 inches
3 inches
4 inches
Welding cables should be protected from _____.
sparks, flames, hot slag
hot electrode stubs
sharp edges
all of these are correct
Hot metal should be handled with _____.
gloves
aprons
pliers or tongs
rags
all of these are correct
Welding directly on a concrete can cause _____.
a sore back
poisonous gas fumes
damage to the concrete
all of these are correct
When welding around other people, what should be done before striking the arc?
Wear deoderant
Say "Cover!"
See if they want to watch
All of these are correct
If the electrode holder is place on a grounded welding table or surface while the welding machine is on, what could happen?
The welding machine will cut off.
A arc could be established between the holder and table
The grounding clamp would be damaged
all of these are correct
Flat
Horizontal
Vertical
Overhead
Flat
Horizontal
Vertical
Overhead
Flat
Horizontal
Vertical
Overhead
Flat
Horizontal
Vertical
Overhead
Flat
Horizontal
Vertical
Overhead
Flat
Horizontal
Vertical
Overhead
Flat
Horizontal
Vertical
Overhead
Flat
Horizontal
Vertical
Overhead
G
F
F
G
F
G
What number is associated with flat position?
1
2
3
4
What number is associated with overhead position?
1
2
3
4
What number is associated with vertical position?
1
2
3
4
What number is associated with horizontal position?
1
2
3
4
The letter F stands for:
flat
fillet
fancy
The letter G stands for:
Grind
Go over
Groove
1F
1G
2F
6G
2G
1F
2F
3F
Pipe can be turned as it is welded.
1F
1G
2F
5G
2F
3G
4F
4G
2G
3G
1F
3F
3F
5G
4F
6G
2F
2G
3F
3G
1G
2G
3G
5G
1F
2G
4G
4F
2G
2F
3G
4F
4F
4G
6G
3F
Pipe remains stationary as it is welded.
4F
5G
6G
3F
Identify part "A" of the fillet weld image.
Joint Root
Face
Foot
Leg
Identify part "B" of the fillet weld image.
Toe
Face
Weld root
Throat
Identify part "C" of the fillet weld image.
Actual throat
Effective throat
Theoretical throat
Weld depth
Identify part "D" of the fillet weld image.
Face
Toe
Leg
Weld root
Identify part "E" of the fillet weld image.
Toe
Joint root
Weld root
Throat
Identify part "F" of the fillet weld image.
Heat affected zone
Undiluted weld metal
Admixture / Fusion
Base metal
Identify part "G" of the fillet weld image.
Effective throat
Leg
Theoretical throat
Actual throat
Identify part "H" of the fillet weld image.
Weld depth
Effective throat
Actual throat
Theoretical throat
Identify part "I" of the fillet weld image.
Leg
Toe
Undiluted weld metal
Base metal
Identify part "J" of the fillet weld image.
Undiluted weld metal
Heat affected zone
Admixture / Fusion
Base metal
Identify part "K" of the fillet weld image.
Admixture / Fusion
Heat affected zone
Base metal
Undiluted weld metal
Identify part "L" of the fillet weld image.
Joint root
Throat
Toe
Weld root
Identify part "A" of the groove weld image.
Face
Groove stand off
Root opening
Toe
Identify part "B" of the groove weld image.
Land
Grind back
Flat
Toe
Identify part "C" of the groove weld image.
Bevel angle
Excluded angle
Groove angle
Face angle
Identify part "D" of the groove weld image.
Face
Toe
Leg
Face Reinforcement
Identify part "E" of the groove weld image.
Root reinforcement
Throat
Leg
Toe
Identify part "F" of the groove weld image.
Leg
Throat
Face
Toe
Identify part "G" of the groove weld image.
Face
Toe
Leg
Root
Identify part "H" of the groove weld image.
Bevel Face
Slope
Leg
Toe
Identify part "I" of the groove weld image.
Heat Affected Zone (HAZ)
Base metal
Interlacement zone
Admixture
Identify part "J" of the groove weld image.
Face
Undiluted weld metal (Throat)
Leg
Heat Affected Zone (HAZ)
Identify part "K" of the groove weld image.
Leg
Base metal
Admixture
Heat Affected Zone (HAZ)
Identify part "L" of the groove weld image.
Base metal
Leg
Feet
Throat
The discharge of electricity through an airspace
Arc
Ampere
Voltage
Watt
Flux coated metal welding rods
Electrode
SMAW
MIG Wire
Conductor
An Arc Welding process that uses flux coated metal electrodes where the burning of the flux produces a protective gaseous cloud around the weld puddle. Often called stick welding
SMAW
GMAW
GTAW
MIG
Includes a multitude of welding processes where an electrical arc is used to melt and fuse metal.
Arc Welding
Stick Welding
SMAW
MIG Welding
The percentage of time a welding machine can operate without overheating, usually based on 10 min.
Duty Cycle
Heat Stroke
Duty Time
Welding Cycle
The measure of the flow/volume of electricity, like the flow of water out of a hose.
Ampere
Voltage
Watt
Arc
Any material that allows the flow of electricity.
Conductor
Arc Welder
Watt
Duty Cycle
Used for household electrical needs, an electrical current that changes its direction of flow many times per second.
Alternating Current
Direct Current
Reverse Polarity
Alternating Electricity
Used in automotive applications and rechargeable devices, this current flows in only one direction.
Direct Current
Straight Polarity
Directional Flow
Batteries
Negative polarity in DC welders, DCEN, results in lower weld penetration, and allows for faster travel.
Straight Polarity
Reverse Polarity
AC Current
Alternating Current
Positive polarity in DC welders,DCEP, with the current flowing in reverse direction, allows for deeper weld penetration. Usually the "Right" polarity
Reverse Polarity
Straight Polarity
Alternating Current
Alternator
A spring loaded device with insulated handles for holding welding rods, sometimes called a stinger.
Electrode holder
Rod holder
Stick holder
Its hot on this end.
A spring loaded clamp that allows for the welding circuit to be completed during the welding process.
Ground clamp
Spring clamp
Summer camp
Electrode clamp
A tool with a striking type head that usually has one pointed side and often a chisel on the other, used for light application in removal of weld slag.
Chipping hammer
Chopping hammer
Mjolnir, made from Asgardian Uru
Chisel punch
An organization that supports education in welding processes, developed electrode numeric system and weld test standards.
American Welding Society
Weld Test Committee
Electrode Standards Society
Welding and Electrode Standards
The amount of tension or pull a weld can withstand before failure.
Tensile Strength
Sheer Strength
Torque
Weld resistance
A straight bead or pass made by running the electrode in a straight line without any weaving motion.
Stringer bead
Spot weld
Root pass
Straight pass
Moving the electrode in a particular and continuous pattern to either manipulate the heat input and/or the size of the weld.
Weaving
Whip and pause
Up and back
Stringer
The low spot or unfilled end of a weld created by the arc when welding often considered a defect unless used to tie another weld pass into.
Crater
Hole
Undercut
Overlap
A single bead or layer of filler material
Pass
Weave
Stringer
Arc
The first pass made in a welded joint
Root pass
Pass
Weave
Stringer
Welding downward on a vertical, 3 configuration, piece of metal.
Vertical Up
Vertical Down
Root Pass
Stringer Bead
Welding upward on a vertical, 3 configuration, piece of metal.
Vertical Up
Vertical Down
Root Pass
Stringer Bead
Portion of the weld that is molten metal while the weld is being made, sometimes called the puddle.
Weld Pool
Crater
Flux
Bead
Droplets of molten material created at or near the welding arc, considered a nuisance and undesirable.
Spatter
Splatter
Flux
Slag
In SMAW, this is the coating on the electrode, it protects the weld puddle from the atmosphere preventing weld contamination.
Flux
Slag
Spatter
Electrode
The left-over, melted flux. Often associated with SMAW welding electrodes. Must be cleaned and removed.
Flux
Slag
Slug
Crater
Occurs when molten metal flows over the surface of the base metal and cools without fusing with the base metal. An undesirable defect.
Overlap
Undercut
Slag
Flux
A defect, the melting away of the base material at the side wall of a groove weld at the edge of a bead, which produces a sharp recess or hole in the base metal.
Overlap
Undercut
Spatter
Slag
A defect caused by a weld being contaminated by unwanted atmospheric gases.
Porosity
Overlap
Inclusion
Undercut
A defect caused by nonmetallic particles becoming trapped in the weld metal or at the weld interface resulting from faulty welding technique or poor weld preparation
Inclusion
Overlap
Porosity
Undercut
Stands for Gas Metal Arc Welding, an arc welding process commonly called MIG welding, were a continuous were electrode is used for melting and fusing metal with a shielding gas protecting the weld.
GMAW
SMAW
Arc Welding
Stick Welding
A small temporary weld made to hold parts of a weldment in place until the final weld is made
Tack Weld
Stitch Weld
Temporary Weld
Root Pass
The metal that is to be joined by a welding process
Base Metal
Joint Metal
Weld Pass
Root Pass
The direction of the flow of electrical current in a DC welding circuit.
Polarity
AC Current
DC Current
Stringer Bead
What PPE should be worn when operating the portable disc grinder?
Safety glasses
Safety glasses and hearing protection
Safety glasses, hearing protection and gloves
Safety glasses, hearing protection, gloves and face shield.
When operating the portable disc grinder, the grinding disc should be positioned to the sparks and grit are thrown....
away from the operator
away from the operator and others in the work area
up to avoid hitting others.
Grinding with the portable disc grinder should not occur in an area which .....
has windows that face the classroom
has large stacks of metal nearby
has flammable materials or combustible gases
The grinding disc should be replaced when worn to _______ of its original diameter.
1/4
1/2
3/4
Hands and forearms should be protected by wearing _____ when using the portable disc grinder.
gloves
long sleeved shirt
long sleeved shirt and gloves
What can the operator expect to happen when the wire brush attachment is used on the portable disc grinder?
The wire brush will cause it to jump or be thrown about.
The wire brush will make an uncomfortable humming sound.
Nothing different will happen.
How should the portable disc grinder be positioned when it is laid down?
With the disc facing down
On its left side
On the tool rest
Opposite of the handle
When using the angle grinder, be sure to never have your face _______________
Too close to the wheel
Inline with the wheel
Both of these answers are correct.
Why do you only need to finger tighten the locking nut snuggly when replacing a worn disc?
Both of these are correct answers
The lock nut could be difficult to remove later
The natural rotation of the disc causes the lock nut to tighten.
Always use the guard when grinding or cutting
True
False
Make sure the wheel is touching the work before turning switch on.
True
False
Always check grinding and cutting wheels for damage before use.
True
False
The grinding wheel should have a higher RPM than the grinder motor
True
False
Set the tool down by holding the cord and letting the wheel contact the floor.
True
False
Always check that the grinding or cutting wheel is installed correctly.
True
False
Secure long hair, jewelry and ear buds before starting work.
True
False
When grinding, keep the grinding wheel as flat as possible.
True
False
When replacing grinding wheels, as long as the tool is off, the grinder can stay plugged in.
True
False
Make sure that grinder is not switched locked "ON" before plugging in.
True
False
When using the portable disc grinder, always apply as much force as possible.
True
False
Locking nuts must suit the disc and be installed correctly.
True
False
The part that you are grinding on should be secured, rigidly supported or clamped down.
True
False
Newly mounted discs should be run freely for a few moments before being used.
True
False
After you turned off the grinder, slow the disc by applying pressure to the wheel.
True
False
The disc must be suitable for the job and material being worked on.
True
False
Which is the correct way to install the locking nut on a slicing wheel?
Which is the correct way to install the locking nut on a flap disc?
Which is the correct way to install the locking nut on a grinder?
Which angle grinder is this?
Wire Brush
Flap Disc
Grinder
Slicer
Which angle grinder is this?
Grinder
Slicer
Wire Brush
Flap Disc
Which angle grinder is this?
Flap Disc
Grinder
Slicer
Wire Brush
Which angle grinder is this?
Slicer
Grinder
Flap Disc
Wire Brush
What is item 1 ?
Paddle Locking Switch
Spindle Locking Button
Guard
Cord Strain Reliever
What is item 2 ?
Tool Rest
Spindle
Spindle Lock
Disc Guard
What is item 3 ?
Cord Strain Reliever
Tool Rest
Locking Nut
Paddle Switch
What is item 4 ?
Disc
Spindle
Guard
Locking Nut
What is item 5 ?
Guard
Disc
Handle
Spindle Lock
What is item 6 ?
Handle
Locking Switch
Tool Rest
Paddle Switch
What is item 7 ?
Paddle Switch
Locking Switch
Locking Nut
Spindle Nut
What is item 8 ?
Paddle Switch Lock
Spindle Lock
Guard
Disc
What is item 9 ?
Spindle Lock Button
Disc Guard
Disc Locking Nut
Disc
What is item 10 ?
Spindle
Spindle Locking Button
Paddle Switch
Tool Rest
Which angle grinder is this?
Slicer
Grinder
Flap Disc
Cup Brush
Which angle grinder is this?
Slicer
Grinder
Flap Disc
Cup Brush
Which angle grinder is this?
Slicer
Grinder
Cup Brush
Flap Disc
Which angle grinder is this?
Slicer
Grinder
Flap Disc
Cup Brush
Which is the correct way to install the locking nut on a slicing wheel?
Which is the correct way to install the locking nut on a grinding wheel?
Which is the correct way to install the locking nut on a flap disc?
