wayground logo

Free Printable Worksheets

NEW

Font size

S
M
L
XL
Worksheets

1 Service5 cars 1

Total questions: 51

Worksheet time: 26mins

Name
Class
Date
1.

What is the safest way to remove brake dust from a brake assembly.

Clean with-

a)

Penetrating Oil

b)

Petrol/water mix

c)

Methylated Spirits

d)

Specialist cleaner

2.

Where is technical information found on how isolate a Hybrid/ electric vehicle?

a)

Job card

b)

In the manufacturers instructions

c)

In the service booklet

d)

A sticker under the bonnet

3.

Who would you get rid of hazardous substances after completing a service?

a)

Mix with non-toxic waste for safe short term storage

b)

Mix with non-toxic waste for safe long term storage

c)

Store safely until a registered company can collect it

d)

Store in containers and transport to the local re-cycle centre

4.

What fluid levels are checked on a routine service?

a)

Engine oil, battery, and coolant level only

b)

The coolant and windscreen wash only

c)

Those indicated in the owners handbook

d)

Those indicated in the manufacturers instructions

5.

What is used to top up a non-sealed lead acid battery?

a)

Tap water

b)

Boiled water

c)

Distilled water

d)

Mineral Water

6.

On a service what should the technician do if they identify brake fluid in the reservoir is on the minimum level?

a)

Leave it as it is on minimum

b)

Top it up over the max mark

c)

Top it up to at least halfway

d)

Leave it and carry out further investigation

7.

If a vehicles tyres show signs of feathering, what adjustments should be made?

a)

Increase tyre pressures

b)

Reduce swivel pin inclination

c)

Check and adjust castor angle

d)

Check and adjust front wheel alignment

8.

Where would you find the minimum standards for a vehicle to pass a MOT (DVSA) test?

a)

Workshop manual

b)

Vehicle service book

c)

MOT inspection manual

d)

Vehicle inspection sheet

9.

Why should brake fluid (DoT4) be change at regular intervals?

a)

Its boiling point increases over time

b)

It releases moisture to the atmosphere

c)

It absorbs moisture from the atmosphere

d)

It absorbs inert gasses from the atmosphere

10.

What do you check with a Hydrometer

a)

Condition of the air conditioning

b)

Contamination in the heating system

c)

Percentage of antifreeze in the coolant

d)

Percentage of moisture content in the brake fluid

11.

What work based procedure is required before carrying out and additional repair work on a customers car?

a)

Seek authorisation from the customer

b)

Refit all parts and discuss with the customer

c)

Seek authorisation from the senior technician

d)

Carry out the work and add the cost to the invoice

12.

What would incorrectly adjusted front wheel toe-in cause

a)

Wear on the off side tyre only

b)

Wear on the inner edges

c)

Wear on the tyre outer edges

d)

Wear on the near side tyre only

13.

What action is required if a tyre is above the legal wear limit, but there is a cut exposing cords?

a)

Tyre glued and patched

b)

Tyre replaced and disposed of

c)

Tyre to be used on rear axles only

d)

Tyre should be stitched by vulcanising.

14.

What should a technician do if a number plate light is emitting a white light at the rear of the vehicle?

a)

Replace it with a red filiament bulb

b)

Replace it with a lower wattage bulb

c)

Remove the bulb as it is not a legal requirement.

d)

Reposition the light to illuminate the number plate only

15.

When a vehicles PARKING brake has an efficiency of 27% it?

a)

Requires adjustment of the linkage

b)

Requires new discs and pads to be fitted

c)

Is below the minimum MOT standard

d)

Is above the minimum MOT standard

16.

What action should be carried out before removing a spark plug when checking servicability?

a)

Switch on the engine

b)

Isolate all the vehicles coil packs

c)

Remove the battery positive lead

d)

Remove any debris around the spark plug

17.

When would a timing belt on a diesel (CI) engine need replacing

a)

At every major service

b)

Only when the engine is overhauled

c)

Only when the serpentine belt is replaced

d)

At manufacturers recommended intervals

18.

What type of substance is antifreeze classified as?

a)

Toxic

b)

Non-Toxic

c)

Flammable

d)

Non-flammable

19.

What should be undertakenbefore working on a hybrid/electric vehicle power unit?

a)

Isolate the engine battery

b)

Isolate the high voltage battery

c)

Isolate both engine and high voltage battery

d)

Isolate the key in the vehicles specific service location

20.

Why is it important to report any cosmetic damage identified on a customers vehicle?

a)

It forms part of the mandatory agreement

b)

It is a legal requirement under the construction and use regulation

c)

It is a legal requirement under the supply of goods and services act

d)

It avoids any potential conflict between the company and the customer

21.

Where would a technician find current legal requirements for a vehicle's road worthiness?

a)

The owners manual

b)

The testers manual

c)

The vehicle service record

d)

The vehicles inspection check list

22.

Following an initial vehicle inspection, the technician notices cosmetic damage to the vehicle, where should this be recorded

a)

The workshop diary

b)

The workshop manual

c)

The service record book

d)

The vehicle inspection sheet

23.

What action is required by the technician if a task is taking longer than anticipated?

a)

Stop work and wait for assistance

b)

Inform a supervisor immediately of the problem

c)

Inform a supervisor at the end of the day

d)

Stop work on the vehicle and rebook for another day

24.

Why is it important to follow manufacturers procedures when replacing components on a vehicle?

a)

It ensures the new part will never fail

b)

It ensures the repair is under warranty

c)

It ensures the repair is completed at cost

d)

It ensures the repair is completed efficiently

25.

What are the legal requirements to be able to drain and refill an air conditioning system

a)

The technician must be qualified in LPG

b)

The technician must be qualified in F Gas

c)

The technician must be qualified MOT tester

d)

The technician must be qualified in vehicle maintenance

26.

What safety precaution should be observed before removing the cap from a coolant system reservoir

a)

Allow the engine to cool down

b)

Select the correct removal tool

c)

Carry out a pressure test

d)

Use a container to catch the excessive coolant

27.

What should you check for on a routine maintenace of an exhaust?

a)

Condition and leaks

b)

Condition and noise

c)

Corrosion and condition

d)

System alignment and wear

28.

What is the main consequence of fitting incorrect spark plugs in a cylinder head?

a)

It will cause piston damage

b)

It will cause manifold damage

c)

It will cause the engine to run rich

d)

It will cause the engine to run lean

29.

What would the technician need to adjust if an alternator is undercharging

a)

The timing belt tension

b)

The alternator regulator

c)

The auxiliary belt tension

d)

The alternator diode pack

30.

What should you do if brake shoes have become contaminated with brake fluid?

a)

Replace them with new ones

b)

Clean the with brake cleaner

c)

Refit them after leaving to air dry in 24hrs

d)

Heat them with a flame and clean with brake cleaner

31.

What is the purpose of using OBD identification codes on a vehicle?

a)

To identify a specific fault

b)

To identify correct repair times

c)

To identify which parts to replace

d)

To identify the most economical repair

32.

What would be checked on a clutch system during a routine maintenance?

a)

Clutch lining thickness

b)

The diaphragm spring height

c)

The pressure plate spring tension

d)

The master cylinder reservoir level

33.

What would be the consequence of water being added to the brake fluid accidently?

a)

It would cause the fluid to thicken

b)

It would cause the fluid to self ignite

c)

It would lower the boiling point of the brake fluid

d)

It would lower the freezing point of the brake fluid

34.

An oil has an identified grade of 5W-40. What does the oil grade indicate?

a)

Boiling point

b)

Octaine rating

c)

Freezing point

d)

Viscosity rating

35.

How would a technician confirm a tyre has a tread depth of 1.5mm for its total circumference?

a)

Measure with a steel rule

b)

Measure with a micrometer

c)

Carry out visual inspection

d)

Use an MOT approved depth guage

36.

Which of the following would be used to check brake disc thickness?

a)

Engineers rule

b)

Dial test indicator

c)

External micrometer

d)

Internal vernier caliper

37.

What would be the consequence of using the incorrect grade of oil in a manual gearbox?

a)

The oil would boil on hard acceleration

b)

The pressure in the gearbox would reduce

c)

The clutch material would wear prematuerly

d)

The gears and bearings would wear prematuerly

38.

What is the MOST likely contaminant, if drained engine oil is found to be white and milky?

a)

Petrol

b)

Diesel

c)

Engine coolant

d)

Corrosion inhibitors

39.

Which routine Maintenace task would be carried out on a diesel engine fuel system?

a)

Full diagnostic smoke test

b)

Remove clean and check the injectors

c)

Replace fuel filter and bleed the system

d)

Replace the leak off pipes and bleed the system

40.

What would excessive front wheel negative (toe-out) cause?

a)

Excessive understeer

b)

Excessive wheel vibration

c)

Wear on the outer edges of the tyre

d)

Wear on the inner edges of the tyre

41.

Which components would be checked to ensure the serviceability of a Macpherson strut?

a)

The spring and damper

b)

The torsion bar and damper

c)

The spring and track rod end

d)

The anti roll bar and track rod end

42.

Which one of the following would be included in a service inspection of the alternator system?

a)

Drive gear

b)

Serpentine belt

c)

Camshaft drive belt

d)

Drive chain and sprocket

43.

What tool should you use to tighten a sump plug

a)

A ring spanner

b)

A torque wrench

c)

An adjustable spanner

d)

An open-ended spanner

44.

Under what conditions would a technician check exhaust emissions on a petrol engine?

a)

When the engine is at max RPM

b)

When the engine has been started from cold

c)

When the engine is at normal operating temp

d)

When the engine is at max temp

45.

What should a technician do before undertaking a headlight alignment check?

a)

Turn all adjusters to max setting

b)

Turn all adjusters to min setting

c)

Ensure the equipment has been calibrated

d)

Check the vehicles dash lights

46.

How would a technician ensure braking efficiency of a vehicle meets legal requirements?

a)

Road test the vehicle

b)

Carry out a brake roller test

c)

Carry out a visual inspection

d)

Jack the vehicle up and spin the wheels

47.

Why is it important the customer signs the job card?

a)

To authorise the work required

b)

To authorise any extra work

c)

To accept liability for any workshop mistakes

d)

To prove the vehicle is owned by the customer

48.

What is the maximum amount of time allowed before a new vehicle needs to have its first MOT?

a)

12 MONTHS

b)

24 MONTHS

c)

36 MONTHS

d)

48 MONTHS

49.

Why is it important to accurately record the date on the job card?

a)

It ensures a warranty of task completed

b)

It ensures job efficiency is recorded correctly

c)

The vehicle job is audited every 24 months

d)

The DVSA require it as part of the legal requirements

50.

What are the maximum legal requirements for a vehicle's handbrake efficiency?

a)

0.16

b)

0.3

c)

0.5

d)

0.56

51.

What is the safest way to remove brake dust from a brake assembly.

Clean with-

a)

Penetrating Oil

b)

Petrol/water mix

c)

Methylated Spirits

d)

Specialist cleaner