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Worksheetsquiz for warehousing
Total questions: 92
Worksheet time: 46mins
goods which demanded seasonally, like woollen garments in winters or umbrellas in the rainy season.
seasonal production
large scale production
seasonal demand
quick supply
in case of manufactured goods, now adays production takes place to meet the existing as well as future demand
large scale demand
seasonal demand
quick supply
seasonal demand
agricultural commodities are harvested during certain seasons
seasonal production
large scale production
seasonal demand
quick supply
aboth industrial as well as agricultural goods are produced at some specific places
quick supply
continuous production
price stability
large scale supply
continuous production of goods in factories requires adequate supply of raw materials.
continuous production
large scale supply
quick supply
proce stabilization
to maintain a reasonable level of the price of the goods in the market there is a need to keep sufficient stock.
quick supply
continuous production
price stabilization
large scape production
warehouses which are owned and managed by the manufacturers or traders to store
private warehouses
public warehouses
bonded warehouses
government warehouses
warehouses which run to store goods of the general public are know as public warehouses
private warehouses
public warehouses
government warehouses
bonded warehouses
warehouses are owned, managed and controlled by central or state governments or public corporation
private warehouses
public warehouses
government warehouses
bonded warehouses
warehouses are owned, managed and controlled by government as well as private agencies
public warehouses
bonded warehouses
private warehouses
co-operative warehouses
warehouses are owned, managed and controlled by _______society.
bonded warehouses
government warehouses
co-operative warehouses
private warehouses
It is important for all warehouse managers to ponder the question.
value of warehousing in the economy
bonded warehousing
warehousing will be viewed as a logistical step and a competitive strength and not as a necessary evil.
professionalism
custome awareness
logistics network
third party
successful warehouse operation will have a high regard for the customer
proffesionalism
operations planning
customers awareness
logistics network
warehouse standards will be established, performance will be measured against these standards and timely actions will be taken to overcome any deviations
customers awareness
pace
third party
measurement
systems and procedures will be put into effect that allows tge warehouse manager to proactively plan tge operations as opposed to reactively reapond to external circumstances.
measurement
third party
operations planning
variety
warehouses will not be viewed as independent operations, but as elements of the overall, well-planned logistics system.
third party
logistics network
variety
professionalism
reduction of lead times, shorter product lives and increased inventory turnover will result in an increased use of _________.
pace
variety
logistics network
third party
reduction of lead times, shorter product lives and increased inventory turnover will result in a increase in the _____of the warehouse.
variety
flexibility
pace
third party
more SKUs and more special customer requirements will be result in an increase in the ________ to tasks performed in the, warehouse.
variety
flexibility
pace
uncertainty
due to the increase in warehouse pace and variety, all warehouse systems, equipment and people will be more flexible.
variety
flexibility
uncertainty
inventory management
_______ will be minimized; discipline will be increased
flexibility
integration
uncertainty
inventory management
activities within the warehouse
integration
inventory management
space utilization
variety
real time warehouse management systems will utilize cycle counting to manage inventory accuracy and accuracy above 99 percent will be the nom.
uncertainty
integration
space utilization
inventory management
space will be more efficiently and effectively utilized
integrity
uncertainty
space utilization
quality______will be priority and a source of employee pride.
inventory management
housekeeping
space utilization
flexibility
the criticality of ________ will be understood and procedures and layouts will be designed to maximize picking efficiently and effectiveness
housekeeping
space utilization
integrity
order picking
power of the people will be unleashed via a methodical
housekeeping
order picking
team based continuous improvement
inventory management
there will be a clear focus on pulling product through the logistic system
inventory management
team based continuous improvement
continuous flow
real time, bar-code based, RF communication WMS will be required to meet today's requirements.
continuous flow
team based continuous improvement
warehouse management systems
the goal will be to minimize the total life cycle costs ot logistics from order submission to product delivery
total costs of logistics
warehouse management systems
continuous flow
there must be a balance between the control aspects of management and harnessing the energy of change to create peak-to-peak performance.
leadership
total cost of logistics
continuous flow
basic function of warehouses is to store large stock of goods.
protection of goods
risk bearing
storage of goods
protection of goods
warehouse provides protection to goods from loss or damage due to heat, dust, wind and moisture, etc.
storage of goods
protection of goods
financing
grading and branding
warehouses taie over the risks incidental to storage of goods.
financing
processing
risk bearing
grading and branding
goods are deposited in any warehouse, the depositor gets a reciept, which act as a proof about deposit of goods.
risk bearing
risk bearing
processing
financing
certain commodities are not consumed in the form they are produced
grading and branding
processing
transportation
risk bearing
request warehouses also perform the functions of grading and branding og goods on behalf of the manufacturer
processing
financing
transportation
grading and branding
warehouses provide transport arrangement to the bulk depositors
processing
grading and branding
transportation
risk bearing
warehouse provides necessary facilities to the businessmen for storing their goods when they are not required for sale.
regular flow of goods
protection and preservation of goods
continuity on production
easy handling
many commodities like rice, wheat etc. are produced during a particular season but are consumed throughout the year
protection and preservation of goods
continuity in production
convenient location
regular flow of goods
warehouse enables the manufacturers to carry on production continuously without bothering about the storage of raw materials
continuity in production
convenient location
regular flow of goods
easy handling
warehouses are generally located at convenient places near road, rail or waterways to facilitate movement of goods.
easy handling
regular flow of goods
convenient location
continuity in production
modern warehouse are generally fitted with mechanical appliances to handle the goods.
easy handling
convenient location
regular flow of goods
continuity in production
construction of own warehouse requires heavy capital investment; which small businessmen cannot afford.
useful for small businessmen
regular flow of goods
protection and preservation of goods
easy handling
warehouses create employment opportunities both for skilled and unskilled workers in every part of the country.
facilities sale of goods
availability of finance
creation of employment
reduces risk of loss
various steps necessary for sale of goods such as inspection of goods by the prospective buyers, grading, branding, packaging and labelling can be carried on by the warehouses
creation of employment
facilitates sale of goods
availability of finance
reduces risk of loss
loans can be easily raised from banks and other financial institutions agai6 the security of the, warehouse-keeper warrant.
creation of employment
facilities sale of goods
availability of finance
reduces risk of loss
goods in warehouses are well guarded and preserved.
creation of employment
facilities sale of goods
availability of finance
reduces risk of loss
a primary concern of all members of the company management team.
customer service
control systems
inventory acurracy
space utilization
evaluation looks at the paperwork used, how data integrity is maintained, the duplication of efforts or paperwork that exists, how special requests are serviced and how effectively computer systems and controls are used.
customer service
control system
inventory accuracy
labor productivity
It is critical since customer service, resupply from vendors, labour utilisation and systems integrity all rely on inventory availability and accuracy
customer service
control systems
inventory accuracy
inventory accuracy
This is calculated for the entire warehouse, the utilisation of each functional area, the square footage of the areas, and the total square footage of the warehouse are used to calculate the overall utilisation, usually 80 to 90 percent, to determine the operating utilisation.
inventory accuracy
labour productivity
control system
space utilization
It measures how effectively labour is utilised relative to properly established procedures and standards.
labour productivity
space utilization
inventory accuracy
control systems
it is integral to successful performance in all operational areas.
space utilization
facility layout
housekeeping/safety
labour productivity
It is measured against operational, industrial and governmental standards of performance. Attention to the issues of housekeeping and safety is directly related to professionalism.
housekeeping/safety
facility layout
inventory accuracy
control systems
The performance indicator or key performance indicator (KPI) is a measure of performance of the business in order to benchmark against the competition and explore the possibility to improve in order to gain competitive advantage.
benchmarking
warehouse key performance indicators
operating cost break-up in a typical warehouse
it is the process of comparing one’s business processes and performance metrics to industry bests and/ or best practices from other industries.
benchmarking
warehouse key performance indicators
operating cost break-up in a typical warehouse
order picking is the most expensive operation and it is directly linked to customer satisfaction.
benchmarking
warehouse key performance indicators
operating cost break-up in a typical warehouse
How will you determining KPIs
are based on the above mentioned drivers and focused on activity in order micromanage the performance.
it has been received via Electronic Data Interchange (EDI). Receiving process could include goods physically received at the warehouse and stored or directly delivered at customer site or cross-docked.
it is is fundamental to warehousing function
receiving
put-away
storage
warehouse
the relevant LPIs for receiving function should include the following :
*Direct put-away: Put-away directly to primary or serve locations
*Directed put-away: Put-away directed by warehouse management system
*Batched and sequenced put-away: Received material sorted and put-away processed in batches to maximize the efficiency
*Interleaving: Combine put-away and retrieval to avoid empty travel
*Cost: Cost of Receiving per receiving line
*Productivity: Volume received per man-hour
*Utilization: Receiving Dock door utilization %
*Quality: Accurate receipts %
*Cycle time: Time taken to process a receipt
This process is called_______ and this is just reverse of order pick function. We have different types of put-away processes.
put-away
receiving
storage
pick-n-pack
whay is the different types of put-away processes
Direct put-away: Put-away directly to primary or serve locations
Directed put-away: Put-away directed by warehouse management system
Batched and sequenced put-away: Received material sorted and put-away processed in batches to maximize the efficiency
Interleaving: Combine put-away and retrieval to avoid empty travel
Cost: Cost of Receiving per receiving line
Productivity: Volume received per man-hour
Utilization: Receiving Dock door utilization %
Quality: Accurate receipts %
Cycle time: Time taken to process a receipt
what are the two types of storage systems
manual storage and automated storage
automatic storage and double-deep rack storage
Units loads stacked on top of each other and stored on the floor on the storage lanes.
single-deep selective pallet rack
block stacking
double-deep rack
drive-in rack
They are either frames attached to standard wooden pallets or self-contained units made up of decks and posts. Stacking frames are portable and enable users to stack material several loads high
block stacking
stacking frames
single-deep selective pallet rack
double-deep rack
It is a simple construction of metal uprights and cross-members providing immediate (pick-face) access to each load stored (that is, no honey combing).
block stacking
stacking frames
single-deep selective pallet rack
double-deep rack
They are mostly selective racks that are two pallets position deep.
stacking frames
single-deep selective pallet rack
double-deep rack
drive-in rack
The extend of the reduction of aisle space begun with double-deep rack by providing storage lanes from five to ten load deep and three to five loads high.
double-deep rack
single-deep selective pallet rack
drive-in rack
drive-thru rack
It is merely drive-in rack that is accessible from both sides of the rack.
single-deep selective pallet rack
stacking frames
double-deep rack
drive-thru rack
whqt is the KPIs of drive-thru rack
Cost: Cost per put-away line
Productivity: Put-away per man-hour
Utilisation: Utilisation % of labour and equipment
Quality: Perfect put-away %
Cycle time: Time taken for each put-away
Cost: Storage cost per item
Productivity: Inventory per sq. foot
Utilisation: % Location and cube occupied
Quality: % Location without inventory discrepancies
Cycle time: Inventory days on hand
This activity again can be broadly divided into two parts. First one deal with case picking and the second one deal with small item picking
downstream palletizing
pickface palletizing
pick-n-pack
downstream palletizing
where warehouse operator palletises at the pick-face as he/she traverses the picking tour.
direct loading
pick-n-pack
downstream palletizing
pickface palletizing
where cases are picked onto conveyors and sorted at the staging area
pick-n-pack
pickface palletizing
downstream palletizing
direct loading
where the cases were conveyed directly into the truck.
pick-n-pack
pickface palletizing
direct loading
downstream palletizing
The small item picking can be classified into three categories. Where the picker moves around to pick the cases.
picker-to-stock
stock-to-picker
automated item picking
the small item picking can be classified into three categories. In this case stock was sent to the stationed picker through AS/RS machine.
picker-to-stock
stock-to-picker
automated item picking
In this process items are automatically dispensed into shipping cartons or tote pans.
picker-to-stock
stock-to-picker
automated item picking
It is the last step in warehouse activity in handling shipping goods to the customer or handling stock transfer.
automated item picking
shipping
direct loading
It is the measuring the performance of your warehouse is an important step in establishing a sound operation.
Expectation
Establishing Warehouse Performance Measures
Performance Measurement
You should establish specific measures in the following areas.
Financial Measures
Employee Measures
Customer Measures
Establishing Measures
This indicator tells you whether you are meeting the customer’s needs by providing their product, when they want it
On time Delivery
Productivity
Cost per piece, case or unit
This indicator tells you the productivity of your employees and equipment. It can be measured in many different ways.
On time delivery
Productivity
Cost per piece, case or unit
This indicator tells you the cost to move a piece, case or unit through your facility.
On time delivery
Productivity
Cost per piece, case or unit
It is important to involve your customers early on. You need to validate that what you are about to measure is important to them. Once you do this, and confirm that it is important, you must follow it through or lose all credibility.
Implementing Your Measures
Involve Your customers
Involve The Employees
Kepp it simple
It is important to involve the employees early in the process. You need a sanity check to insure that what you are doing make senses. You involve not only employees in the warehouse, but in other parts of the organization as well.
Involve your customers
Involve your employees
implementing your bussiness
The measures that you implement must be simple. If you are the only one who understands them, they will fail.
Keep it simple
Less is better
make sure that it fits
it kust be accurate
: The fewer measures, the better. The more measures you roll out, the less chance you have of success. You have less chance of anyone actually using the measures
Keep it simple
less is better
make surr that it fits
it must be accurate
The measures that you implement must ‘fit’ into your current system of work. They cannot be an ‘add on’ or they will fail. If you expect the employees to track their own performance and give you a report card, it would not happen
less is better
keep it simple
make sure it fits
it must be accurate
Your program must produce accurate measures right out of the starting gate. If you are found to have inaccurate data, your credibility is gone. Once you lose your credibility, your performance measures will not work. Accuracy is a key ingredient of success
Make sure it fits
use it or lose it
it must be accurate
less is better
Once implemented, you must use your measurements, just as you said you would. Nothing will crush a performance measurement initiative more quickly than lack of use. When you post results and do not mention them again, your program has begun it’s descent. You must ‘walk the talk’ in a performance measurement program
Less is better
make sure it fits
it must be accurate
use it or lose it
